EFTA00798769

CAT Project Submittal For LSJE, LLC - ST. THOMAS Two (2) Caterpillar Model D125 - 8 Engine Driven Generator Set Warren Cat ID No.: M0114821, M0114822 Warren Cat EA No.: CE36505, CE36506 CATERPILLAR EFTA00798769 LSJE, LLC - ST. THOMAS 6100 Red Hook Quarter B3 St. Thomas, VI 00802 - 1348 Project Submittal 125 kW Electric Generator Set Little St. James Two (2) Caterpillar Model D125 - 8 Customer Purchase Order No.: CBO Warren Cat ID No.: M0114821, M0114822 Warren Cat EA No.: CE36505, CE36506 Warren CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 19 July 2018 EFTA00798770 Warren CAT WARREN CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 CONTENT SECTION DESCRIPTION SCOPE OF SUPPLY Standard Consist Selected Caterpillar Options Documentation Start Up & Commissioning Warranty II GENERATOR PACKAGE C7.1 Generator Set — Electric Power III ALTERNATOR DATA Generator Data Operating Chart IV TECHNICAL DATA (Cut Sheets) Weather Protective Enclosure ADEM EMCP 4.2 Controller Permanent Magnet Generator Integrated Voltage Regulator Excitation Module Coolant Heater Circuit Breaker Application Breaker Curves Ground fault Relay Battery Charger Battery UL Listed V MECHANICAL DRAWINGS VI ELECTRICAL DRAWINGS VII START UP AND COMMISSIONING CHECK LIST VIII CATERPILLAR WARRANTY Note: Images shown in this document may not reflect the actual configuration. EFTA00798771 Warren CAT WARREN CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SECTION I SCOPE OF SUPPLY The following is a listing of the equipment and services to be provided with each of two (2) sets: Item 1 One (1) Caterpillar Model D125 - 8 diesel engine generator sets with the following configuration: Configuration EPA STATIONARY EMERGENCY PRIME POWER APPLICATION Rating 114 ekW, 0.8 pf, 208 / 120 Volt, 3 Phase, 60 Hz, 1,800 rpm Unit Consist Diesel Engine: Model C7.1-ELEC Alternator: Frame LC3114J Single Bearing, Random Wound Standard Consist for C7.1 PGABR ENGINE PACKAGE DESCRIPTION ENGINE Electrical system,12 VDC Coolant and lube drains piped to the edge of base D125-8 includes ADEM A4 electronic engine control with Speed Adjust thru EMCP Tier 3 EPA Approved Emissions Certified INTEGRATED VOLTAGE REGULATOR (Digital): EM10 Excitation Module Voltage within +/- 0.25% at steady state from no load to full load Provides fast recovery from transient load changes CHARGING SYSTEM CAT Premium High Output Battery with rack & cables Installed (wet); 1000 CCA; 90amp hr;12V EFTA00798772 Warren CAT WARREN CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SECTION I SCOPE OF SUPPLY (continued) Standard Consist for C7.1 PGABR (continued) CONTROL SYSTEM CONTROL PANEL NEMA 1 enclosure with hinged door Wiring loom DC and AC wiring harness EMCP 4.2 controls including: Run / Auto / Stop Control Speed Adjust Engine Cycle Crank Emergency Stop pushbutton EMCP 4.2 controller features: 12-volt DC operation Environmental sealed front face Text alarm/event descriptions Digital indication for: RPM DC Volts Operating Hours Oil Pressure (psi) Coolant Temperature Volts (L-L & L-N). frequency (Hz) Amps (per phase & average) Power Factor (per phase & average) kW (per phase,average & percent) kVA (per phase,average & percent) kVAr (per phase,average & percent) kW-hr (total) kVAr-hr (total) Warning/shutdown with common LED indication of shutdowns for: Low Oil pressure Low Coolant temp alarm (detects jacket water heater failure) High Coolant temperature shutdown EFTA00798773 Warren CAT WARREN CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SECTION I SCOPE OF SUPPLY (continued) Standard Consist for C7.1 PGABR (continued) CONTROL PANELS (continued) Programmable protective relaying functions: Generator phase sequence Over/Under voltage (27/59) Over/Under Frequency (81 o/u) Reverse Power (KW) (32) Reverse Reactive Power (kVAr) (32RV) Overcurrent (50/51) Communications Customer DATA link (Modbus RTU) RS485 Serial DATA link (terminals only) 8 programmable digital outputs available 2 relays pre-programmed 8 programmable digital inputs available 2 pre-programmed CIRCUIT BREAKERS UL/CSA listed mainline breaker Single Breaker 100% Rated 3-pole with solid neutral NEMA 1 steel enclosure Electrical stub-up area directly below circuit breaker COOLING SYSTEM Radiator and cooling fan complete with protective guards Standard ambient temperatures up to 50degC (122degF) 50% coolant antifreeze/corrosion inhibitor Coolant reservoir EFTA00798774 Warren CAT WARREN CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SECTION I SCOPE OF SUPPLY (continued) Standard Consist for C7.1 PGABR (continued) GENERATORS GENERATOR SET Complete system designed and built at ISO 9001:2000 certified facilities Factory tested to design specifications at full load conditions and all protective devices and control functions simulated and checked GENERATOR Insulation system, class H Drip proof generator air intake (NEMA 2,IP23) Electrical design in accordance with BS5000 Part 99,EN61000-6, IEC60034-1,NEMA MG-1.33 EQUIPMENT FINISH All electroplated hardware Anticorrosive paint protection High gloss polyurethane paint for durability and scuff resistance QUALITY STANDARDS BS4999,BS5000,855514,EN61000-6.IEC60034,NEMA MG-1.33, NFPA 110 (with optional equipment) LITERATURE / DOCUMENTATION Operation and maintenance manual pack and OMM Storage Compartment Wiring diagrams included MOUNTING SYSTEM Heavy-duty fabricated steel base with lifting points Anti-vibration pads to ensure vibration isolation Complete OSHA guarding Stub-up pipe ready for connection to silencer pipe work Flexible fuel lines to base with NPT connections GENERAL Factory Test Report EFTA00798775 Warren CAT WARREN CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SECTION I SCOPE OF SUPPLY (continued) Item 1 One (1) Caterpillar Model D125 — 8 diesel engine generator set with the following: Selected Caterpillar Options 208 / 120 v. 3 Phase 60 Hz, 114 kW UL 2200 Listed Package Gen Set EPA Stationary Emergency Prime Power ENGINE Air Inlet System Single element Air Filter — Light Duty Cooling System Standard Radiator Coolant Heater TECHNICAL: On at 100 and off at 120 degree F Low Coolant Level Shutdown GENERATOR Generator Frame: LC3114J Attunement 4545283 Excitation Permanent Magnet Excitation Main Breaker 400 Amp First Breaker 100% Rated UL ENCLOSURE Enclosure Sound Attenuated Enclosure 12 (White) TECHNICAL: Foam enclosure with endbox Critical Silencer Audible Alarm Panel Mounted Audible Alarm Emergency Stop External Emergency Stop Button STARTING SYSTEM Battery Wet Battery Battery Charger NFPA Batter Charger UL 10A 120 VAC EFTA00798776 Warren CAT WARREN CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SECTION I SCOPE OF SUPPLY (continued) Item 1 One (1) Caterpillar Model D125 — 8 diesel engine generator set with the following: Selected Caterpillar Options (continued) GROUND RELAY SYSTEM Ground Fault Relay TECHNICAL: GROUND FAULT INDICATION CONTROL PANEL OPTIONS Generator Control EMCP 4.2 Generator Control Panel Control Panel Options Box Accessory Connections NFPA 110 Bundle Bundled option to include: Low Coolant level shut down Low Coolant temperature alarm Panel mounted audible alarm NFPA Battery Charger EFTA00798777 Warren CAT WARREN CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SECTION I SCOPE OF SUPPLY (continued) Documentation Submittals Electronic Copy One (1) Operation and Maintenance Manuals One (1) Parts Disc One (1) Start Up and Commissioning By Others Caterpillar Warranty Standard Caterpillar Prime Power Warranty EFTA00798778 Warren CAT WARREN Mi 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SECTION II GENERATOR PACKAGE EFTA00798779 C7.1 Generator Set Electric Power CAT® Caterpillar is leading the power generation marketplace with Power Solutions engineered to deliver unmatched flexibility, expandability, reliability, and cost-effectiveness. Image shown may not reflect actual configuration Specifications Generator Set Specifications Rating 114 ekW (142.5 kVA) Voltage 480 Volts Frequency 60 Hz Speed 1800 rpm Generator Set Configurations U.S. EPA Certified for Stationary Emergency Use Only Emissions/Fuel Strategy (Tier 3 Nonroad Equivalent Emission Standards) Engine Specificatio Engine Model C7.1 In-line 6, 4-cycle diesel Bore 105 mm 4.13 in Displacement 7.01 L 427.8 in3 Stroke 135 mm 5.31 in Compression Ratio 16.7:1 Aspiration Turbocharged Air-to-Air-Aftercooled Governor Type Electronic Fuel System Common Rail Package Dimensions* Length 3039mm 119.7 in Width 1110 mm 43.7 in Height 1476 mm 58.1 in Weighty 1500 kg 3307 lb *Note: For reference only — do not use for installation design. Please contact your local dealer for exact weight and dimensions. tWeight includes: Oversize generator, skid base, circuit breaker, oil, and coolant. LEHE0889-02 Page 1 of 7 EFTA00798780 C7.1 Generator Set Electric Power CAT® Benefits & Features Car Diesel Engine • Reliable, rugged, durable design • Four-stroke cycle diesel engine combines consistent performance and excellent fuel economy with minimum weight • Electronic engine control Generator • Matched to the performance and output characteristics of Cat engines • Industry-leading mechanical and electrical design • Industry-leading motor starting capabilities • High efficiency Cat EMCP Control Panel The EMCP controller features the reliability and durability you have come to expect from your Cat equipment. EMCP 4 is a scalable control platform designed to ensure reliable generator set operation, providing extensive information about power output and engine operation. EMCP 4 systems can be further customized to meet your needs through programming and expansion modules. Seismic Certification • Seismic certification available • Anchoring details are site specific, and are dependent on many factors such as generator set size, weight, and concrete strength IBC certification requires that the anchoring system used is reviewed and approved by a professional engineer Seismic certification per applicable building codes: IBC 2006, IBC 2009, IBC 2012, IBC 2015 Design Criteria • The generator set accepts 100% rated load in one step per NFPA 110 and meets ISO 8528-5 transient response • Cooling system designed to operate in 50`C/122T ambient temperatures with an air flow restriction of 0.5 in. water UL 2200/CSA — Optional • UL 2200 Listed • CSA Certified Certain restrictions may apply. Consult with your Cat dealer. Single-Source Supplier Fully prototype tested with certified torsional vibration analysis. Worldwide Product Support Cat dealers provide extensive post-sale support including maintenance and repair agreements. Cat dealers have over 1,800 dealer branch stores operating in 200 countries. The Caterpillar S•O•Ss" program cost-effectively detects internal engine component condition, even the presence of unwanted fluids and combustion by-products. LEHE0889-02 Page 2 of 7 EFTA00798781 C7.1 Generator Set Electric Power CAT® Standard Equipment Air Inlet • Dry replaceable paper element type with restriction indicator Cooling • Radiator and cooling fan complete with protective guards • Standard ambient temperatures up to 50°C (122°F) Exhaust • Exhaust flange outlet Fuel • Primary and secondary fuel filters • Fuel priming pump • Flexible fuel lines Generator • Matched to the performance and output characteristics of Cat engines • Load adjustment module provides engine relief upon load impact and improves load acceptance and recovery time • IP23 protection • Integrated Voltage Regulation Governor • Electronic governor — ADEM TPA A4 Control Panels • EMCP 4.2 Series generator set controller Mounting • Rubber vibration isolators Starting/Charging • 12 volt starting motor • Batteries with rack and cables General • Paint — Caterpillar Yellow except rails and radiators gloss black LEHE0885-02 Page 3 of 7 EFTA00798782 C7.1 Generator Set Electric Power CAT® Optional Equipment Exhaust • Industrial, residential, critical mufflers Generator • Excitation: [ ] Permanent Magnet Excited (PM) ] Internally Excited (lE) • Anti-condensation heater Oversize and premium generators Starting/Charging Battery charger — UL 10 amp • Battery disconnect switch Jacket water heater General • UL 2200 • CSA Certification Enclosures: sound attenuated, weather protective • Sub-base dual wall UL Listed fuel tanks • Automatic transfer switches (ATS) LEHE0889-02 Page 4 of 7 EFTA00798783 ELECTRIC POWER — Technical Spec Sheet STANDARD C7.1 CAT® 114 ekW/ 142.5 WA/ 60 Hz/ 1800 rpm/ 480V/ 0.8 Power Factor Rating Type: PRIME Emissions: U.S. EPA Certified for Stationary Emergency Use Only (Tier 3 Nonroad Equivalent Emission Standards) D125-8 114 ekW/ 142.5 kVA 60 Hz/ 1800 rpm/ 480V Image shown may not reflect actual configuration Package Performance Generator Set Power Rating with Fan @ 0.8 Power Factor 114 ekW Generator Set Power Rating 142.5 kVA Fuel Consumption 100% Load With Fan 35.2 Uhr 9.3 g/hr 75% Load With Fan 28.2 Uhr 7.4 g/hr 50% Load With Fan 20.3 Uhr 5.4 g/hr Cooling System' Engine Coolant Capacity 9.5 L 2.5 gal Radiator Coolant Capacity 11.5 L 3.0 gal Engine Coolant Capacity with Radiator/Exp Tank 21.0 L 5.5 gal Air Flow Restriction (System) 0.12 kPa 0.48 in Water Combustion Air Inlet Flow Rate 13.9 ms/min 490.9 cfm Exhaust System Exhaust Stack Gas Temperature 439°C 822°F Exhaust Gas Flow Rate 28.8 ms/min 1017 cfm Exhaust System Backpressure (maximum allowable) 15.0 kPa 60.2 in water Exhaust Flange Size (internal diameter) 89.0 mm 3.5 in LEHE0889-02 Page 5 of 7 EFTA00798784 ELECTRIC POWER — Technical Spec Sheet STANDARD C7.1 CAT® 114 ekW! 142.5 kVA/ 60 Hz! 1800 rpm! 480W 0.8 Power Factor Rating Type: PRIME Emissions: U.S. EPA Certified for Stationary Emergency Use Only (Tier 3 Nonroad Equivalent Emission Standards) Heat Rejection Heat Rejection to Coolant (total) 69.0 kW 3924 Btu/min Heat Rejection to Exhaust (total) 120.0 kW 6796 Btu/min Heat Rejection to Aftercooler 30.0 kW 1689 Btu/min Heat Rejection to Atmosphere from Engine 26.0 kW 1496 Btu/min Heat Rejection to Atmosphere from Generator 8.8 kW 500.4 Btu/min Alternator Motor Starting Capability @ 30% Voltage Dip 363 skVA Frame LC3114G Temperature Rise 105°C 189°F Excitation Self Excited Sump Refill with Filter 17.5 L 4.6 gal Emissions (Nominal)' NOx + HC 4.0 g/kW-hr CO 1.0 g/kW-hr PM 0.2 g/kW-hr 'For ambient and altitude capabilities consult your Cat dealer. Air flow restriction (system) is added to the existing restriction from the factory. 2Generator temperature rise is based on a 40°C (104°F) ambient per NEMA MG1-32. 'The nominal emissions data shown is subject to instrumentation, measurement, facility and engine to engine variations. Emissions data is based on 100% Prime load. This information should not be used for permitting purposes and is subject to change without notice. Contact your Cat dealer for further details. LEHE0889-02 Page 6 of 7 EFTA00798785 ELECTRIC POWER — Technical Spec Sheet STANDARD C7.1 CAT® 114 ekW! 142.5 kVA/ 60 Hz/ 1800 rpm! 480W 0.8 Power Factor Rating Type: PRIME Emissions: U.S. EPA Certified for Stationary Emergency Use Only (Tier 3 Nonroad Equivalent Emission Standards) DEFINITIONS AND CONDITIONS Applicable Codes and Standards: AS1359, CSA C22.2 No 100-04, UL142, UL489, UL601, UL869, UL2200, NFPA 37, NFPA 70, NFPA 99, NFPA 110, IBC,IEC60034-1, ISO3046, ISO8528, NEMA MG 1-22, NEMA MG 1-33, 72/23/EEC, 98/37/EC, 2004/108/EC. PRIME: Output available with varying load for an unlimited time. Average power output is 70% of the prime power rating.Typical peak demand is 100% of prime rated ekW with 10% overload capability for emergency use for a maximum of 1 hour in 12. Overload operation cannot exceed 25 hours per year. Ratings are based on SAE J1349 standard conditions. These ratings also apply at ISO3046 standard conditions. Fuel Rates are based on fuel oil to specification EPA 2D 89.330-96 with a density of 0.845 - 0.850 kg/L (7.052 - 7.094 lbs/U.S. gal.) @ 15°C (59°F) and fuel inlet temperature 40°C (104°F). Additional ratings may be available for specific customer requirements, contact your Cat representative for details. www rat-FlartriePnwor relit Performance No.: P4392C-00 O2016 Caterpillar Feature Code: NAC160P All rights reserved. Generator Arrangement: 4545273 Materials and specifications are subject to change without notice. Date: 09/13/2016 The International System of Units (SI) is used in this publication. Source Country: U.S. CAT. CATERPILLAR. their respective logos. ADEM. S.O.S, 'Caterpillar Yellow'. the "Power Edge" trade dress as well as corporate and product identity used LEHE0BB9-01 herein, are trademarks of Caterpillar and may not be used without permission. EFTA00798786 Warren CAT WARREN CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SECTION III ALTERNATOR DATA EFTA00798787 7/18/2018 Caterpillar Generator Data GENERATOR DATA JULY 18, 2018 For Help Desk Phone Number, Selected Model Engine: C7.I Generator I. aloe: LC31143 Genset Rating (kW): 114.0 Line Voltage: 208 Fuel: Diesel Generator Arrangement: 4545283 Genset Rating (kVA): 142.5 Phase Voltage: 120 Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 0.8 Rated Current: 395.5 Duty: PRIME Connection: PARALLEL STAR Application: EPG Status: Current Version: 41764 /41736 /42059 1633 Spec information Generator Specification Generator Efficiency Frame: LC3114J Type: LC No. of Bearings: I Per Unit Load kW Efficiency % Winding Type: RANDOM WOUND Flywheel: 11.5 0.25 28.5 91.1 Connection: PARALLEL STAR Housing: 3 0.5 57.0 93.5 Phases: 3 No. of Leads: 12 0.75 85.5 94.0 Poles: 4 Wires per Lead: I 1.0 114.0 93.8 Sync Speed: 1800 Generator Pitch: 0.6667 1.1 125.4 93.6 Reactances Per Unit Ohms SUBTRANSIENT - DIRECT AXIS ri d 0.0929 0.0282 SUBTRANSIENT - QUADRATURE AXIS ri g 0.1835 0.0557 TRANSIENT - SATURATED rd 0.1545 0.0469 SYNCHRONOUS - DIRECT AXIS Xd 3.2147 0.9760 SYNCHRONOUS - QUADRATURE AXIS X4 1.9288 0.5856 NEGATIVE SEQUENCE X2 0.1380 0.0419 ZERO SEQUENCE X0 0.0033 0.0010 lime Constants Seconds OPEN CIRCUIT TRANSIENT - DIRECT AXIS Tdo 2.0791 SHORT CIRCUIT TRANSIENT - DIRECT AXIS Td 0.1000 OPEN CIRCUIT SUBSTRANSIENT - DIRECT AXIS T"do 0.0167 SHORT CIRCUIT SUBSTRANSIENT - DIRECT AXIS T"d 0.0100 OPEN CIRCUIT SUBSTRANSIENT - QUADRATURE AXIS T"q0 0.1052 SHORT CIRCUIT SUBSTRANSIENT - QUADRATURE AXIS T"q 0.0100 EXCITER TIME CONSTANT; 0.0300 ARMATURE SHORT CIRCUIT Ta 0.0150 Short Circuit Ratio: 0.37 Stator Resistance = 0.0118 Ohms Field Resistance = 3.29 Ohms Voltage Regulation Generator Excitation Voltage level adjustment: +/- 5.0% No Load Full Load, (rated) pf Voltage regulation, steady state: +/- 0.5% Series Parallel Voltage regulation with 3% speed change: +1- 1.0% Excitation voltage: 5.82 Volts 28.27 Volts Volts Waveform deviation line - line, no load: less than 2.0% Excitation current 0.45 Amps 1.8 Amps Amps Telephone influence factor: less than 50 https://tmiwebelassie.cat.corn/tmi/servlet/TMIDirector?Action=openvAndow&log=genXml0ata&type=RNGenDataRelNum&relno=8.selection=&unitType... 1/8 EFTA00798788 7/18/2018 Caterpillar Generator Data Selected Model Engine: C7.I Generator Frame: LC3114J Genset Rating (kW): 114.0 Line Voltage: 208 Fuel: Diesel Generator Arrangement: 4545283 Genset Rating (kVA): 142.5 Phase Voltage: 120 Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 0.8 Rated Current: 395.5 Duty: PRIME Connection: PARALLEL STAR Application: EPG Status: Current Version: 41764 /41736 142059 1633 Generator Mechanical Information Center of Gravity Dimension X 0.0 nun 0.0 IN. Dimension Y 0.0 nun 0.0 IN. Dimension Z 0.0 nun 0.0 IN. • "r is measured from driven end of generator and parallel to rotor. Towards engine fan is positive. See General Information for details • "Y" is measured vertically from rotor center line. Up is positive. • 7" is measured to left and right of rotor center line. To the right is positive. Generator WT = 0 kg ■ Rotor WT = 0 kg * Stator WT = 0 kg 0.0 LB 0.0 LB 0.0 LB Rotor Balance = 0.0508 mm deflection PTP Overspeed Capacity = 125% of synchronous speed HIOVV\V IVIKM Generator Torsional Data 0 c> J1 = Coupling J2 = Rotor J3 = Exciter and Fan TOTAL J = J1 +J2 + J3 End ICI = Shaft Stiffness between 1C2 = Shaft Stiffness between JI + J2 (Diameter 1) J2 +J3 (Diameter 2) JI ict Min Shaft Dia I J2 K2 Min Shaft Dia 2 J3 0.0 LB IN. 52 0.0 MLB IN./rad 0.0 IN. 0.0 LB IN. s2 0.0 MLB IN./rad 0.0 IN. 0.0 LB IN. s2 0.0 N m 52 0.0 MN mired 0.0mm 0.0 N m 52 0.0 MN m/rad 0.0mm 0.0 N m s2 Total .1 0.0 LB IN. s2 0.0 N m52 Selected Model Engine: C7.1 Generator Frame: LC31143 Genset Rating (kW): 114.0 Line Voltage: 208 Fuel: Diesel Generator Arrangement: 4545283 Genset Rating (kVA): 142.5 Phase Voltage: 120 Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 0.8 Rated Current: 395.5 Duty: PRIME Connection: PARALLEL STAR Application: EPG Status: Current Version. 4170/41736 /43059 /633 hupsfitmiweleclassiocat.com/tmi/servleUTMIDirector?Action=openvAndownlog=genXmiDatantype=ftNGenDataftelNum&relno=8.selection=&unitType... 2/8 EFTA00798789 7/18/2018 Caterpillar Generator Data Generator Cooling Requirements - Temperature - insulation Data Cooling Requirements: Temperature Data: (Ambient 40 0C) I lest Dissipated: 7.5 kW Stator Rise: 105.0°C Air Flow: 18.0 m3/min Rotor Rise: 105.0°C Insulation Class: Ii Insulation Reg. as shipped: 100.0 MI/ minimum at 40 °C Thermal Limits of Generator Frequency: 60 Hz Line to Line Voltage: 208 Volts B BR 80/40 141.5 kVA F BR -105/40 161.0 kVA H BR - 125/40 177.0 kVA F PR - 130/40 177.0 kVA H PR -150/40 187.5 kVA H PR27 - 163/27 194.5 kVA Selected Model Engine: C7.I Generator Frame: LC31143 Genset Rating (kW): 114.0 Line Voltage: 208 Fuel: Diesel Generator Arrangement: 4545283 Genset Rating (kVA): 142.5 Phase Voltage: 120 Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 0.8 Rated Current: 395.5 Duty: PRIME Connection: PARALLEL STAR Application: EPG Status: Current %miens:41764 /41736 /42059 /633 Starting Capability & Current Decrement Motor Starting Capability (0.6 pf) Percent Motor Starting SKVA Volt Dip 21 23 40 44 5.0 68 73 O . 35 93 10.0 30 119 123 147 15.0 25 177 173 , 20 209 20.0 C 242 22.5 ;I' 15 278 25.0 I. 317 273 10 358 30.0 5 402 323 450 35.0 0 501 373 0 leo zoo 300 460 560 557 40.0 SKVA https://tmiwebelassie.eat.corn/tmi/servlet/TMIDirector?Action=openwindow&log=genXmlOata&type=RNGenDataRelNum&relno=aselection=&unitrype... 3/8 EFTA00798790 7/18/2018 Caterpillar Generator Data Current Decrement Data E Time AMP Current Decrement Cycle 0.0 4232 1.0 2,505 4,000 2.0 1.918 3,500 3.0 1.587 4.0 1.336 3,000 5.0 1.126 2,500 7.5 n9 10.0 463 2,000 12.5 286 1,500 15.0 185 20.0 98 1,000 25.0 69 500 30.0 57 35.0 53 0 40.0 51 0 10 20 30 40 45.0 50 E Time Cycle Instantaneous 3 Phase Fault Current: 4232 Amps Instantaneous Line - Line Fault Current: 2945 Amps Instantaneous Line - Neutral Fault Current: 5033 Amps Selected Model Engine: C7. I Generator Frame: LC31I4J Genset Rating (kW): 114.0 Line Voltage: 208 Fuel: Diesel Generator Arrangement: 4545283 Genset Rating (kVA): 142.5 Phase Voltage: 120 Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 0.8 Rated Current: 395.5 Duty: PRIME Connection: PARALLEL STAR Application: EPG Status: Current Version: 41764 /41736 /42059 /633 Generator Output Characteristic Curves Open Circuit Curve Open Circuit 300 Field Line • Current Line Volt 250 44 0.0 0 2.7 125 3.2 146 3.8 166 150 4.4 187 5.2 208 tal 100 6.3 229 8.2 250 z 11.4 270 50 17.6 291 0 0 5 10 15 Field Current httpsditmiwebelassie.cat.com/tmi/sarvlet/TMIDIrector?ActIon=opanvAndow&log=genXmlOata&type=RNGenDalaReINum&reino=8.salection=&unItType... 4/8 EFTA00798791 7/18/2018 Caterpillar Generator Data Short Circuit Curve Short Circuit Field Armature 500 Currant Current 0.0 0 400 8.7 237 7 10.2 277 U 11.6 316 ad 300 13.1 356 7 14.5 396 ▪ 200 16.0 435 17.4 475 18.9 514 100 20.3 554 0 0 5 10 15 20 Field Current Selected Model Engine: C7. I Generator Frame: LC31143 Genset Rating (kW): 114.0 Line Voltage: 208 Fuel: Diesel Generator Arrangement: 4545283 Genset Rating (kVA): 142.5 Phase Voltage: 120 Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 0.8 Rated Current: 395.5 Duty: PRIME Connection: PARALLEL STAR Application: EPG Status: Current Venien: 41764 141736 /42059 /633 Generator Output Characteristic Curves Zero Power Factor Curve Zero Power Field Line - 250 Current Lino Volt 14.5 0 O 200 17.3 104 17.8 125 eu 18.4 146 c 150 19.1 166 19.9 '87 at 100 21.2 208 C 23.4 229 27.3 250 ▪ 50 34.7 270 0 15 20 25 30 35 Field Current https://tmiwebelassie.eat.cern/trni/scoviet/TMIDirector?Action=openvAndow&log=genXmiData&type=RNGenDataRefNum&refno=8.seleetion=&unItType... 5/8 EFTA00798792 7/18/2018 Caterpillar Generator Data Air Gap Curve Air Gap 300 Field Line - Current Lino volt 250 0.0 0 2.7 125 > 200 3.1 146 w C 3.6 166 150 4.0 187 4.5 208 tal 100 4.9 229 SA 250 5.8 270 50 6.3 291 0 0 1 2 3 4 5 6 Field Current Selected Model Engine: Cl.l Generator Frame: LC31143 Genset Rating (kW): 114.0 Line Voltage: 208 Fuel: Diesel Generator Arrangement: 4545283 Genset Rating (kVA): 142.5 Phase Voltage: 120 Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 0.8 Rated Current: 395.5 Duty: PRIME Connection: PARALLEL STAR Application: EPG Status: Current Version. 41764 /41736 /42059 /633 Reactive Capability Curve Click to view Chart Selected Model Engine: C7.I Generator Frame: LC31I4J Censet Rating (kW): 114.0 Line Voltage: 208 Fuel: Diesel Generator Arrangement: 4545283 Censet Rating (kVA): 142.5 Phase Voltage: 120 Frequency: 60 Excitation Type: Self Excited Pwr. Factor: 0.8 Rated Current: 395.5 Duty: PRIME Connection: PARALLEL STAR Application: EPG Status: Current %erskos: 41764 /41736 /42059 /633 https://tmiwebelassie.cat.corn/tmi/servlet/TMIDirector?Action=openvAndow&log=genXmlOata&type=RNGenDataRelNum&relno=8.selection=&unitType... 6/8 EFTA00798793 7/18/2018 Caterpillar Generator Data General Information GENERATOR INFORMATION (DM7900) I. Motor Starting Motor starting curves arc obtained in accordance with IEC60034. and arc displayed at 0.6 power factor. 2. Voltage Dip Prediction of the generator synchronous voltage dip can be made by consulting the plot for the voltage dip value that corresponds to the desired motor starting kVA value. 3. Definitions A) Generator Keys Frame: abbreviation of generator frame size Freq: frequency in hertz. PP/SR: prime/standby duty respectively Volts: line - line terminal voltage kW: rating in electrical kilo watts Model: engine sales model B) Generator Temperature Rise The indicated temperature rises are the IEC/NEMA limits for standby or prime power applications. The quoted rise figures are maximum limits only and are not necessarily indicative of the actual temperature rise of a given machine winding. C) Centre of Gravity The specified centre of gravity is for the generator only. For single bearing, and two bearing close coupled generators, the center of gravity is measured from the generator/engine flywheel-housing interface and from the centreline of the rotor Shaft. For two bearing, standalone generators. the center of gravity is measured from the end of the rotor shaft and from the centerline of the rotor shaft. D) Generator Current Decrement Curves The generator current decrement curve indicates the generator armature current arising from a symmetrical three-phase fault at the generator terminals. Generators equipped with AREP or PMG excitation systems will sustain 300% of rated armature current for 10 seconds. E) Generator Efficiency Curves The efficiency curve is displayed for the generator only under the given conditions of rating, voltage, frequency and power factor. This is not the overall generating set efficiency curve. Caterpillar Confidential: Green Content Owner: Commercial Processes Division httpsfieniwebelassic.cat.corrandserviat/TMIDirector?Action=opanwindow&log=genXml0ata&typa=RNGenDataRelNum&relno=8salection=&unitType... 7/8 EFTA00798794 7/18/2018 Caterpillar Generator Data Web Master(s): PSG Web Based Systems Support Current Date: 7/18/2018, 1:52:06 PM C Caterpillar Inc. 2018 All Rights Reserved. Pala Privacy Statement. https://tmiwebelassic.cat.com/linikervletf7MIDirector?Action=openwindene&log=genXmloata8type=RNGenDataRetNum&retno=itselection=&unitType... 818 EFTA00798795 Operating Chart Leading Lagging I.2 kW/ Rated kVA -1 -0.8 -0.6 -0.4 -0.2 6 0.2 0.4 0.6 0.8 kVAr/ Rated kVA EFTA00798796 Warren CAT WARREN EZI 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SECTION IV TECHNICAL DATA (Cut Sheets) Cat Batteries EFTA00798797 Enclosures CAT Weather Protective and Sound Attenuated Enclosures D40-6 to D200-2 D40-6S to D100-8S Picture shown may not reflect actual configuration Features Highly Corrosion Resistant construction Options • Stainless steel flush fitting latches and hinges • Weather Protective - constructed with 16 gauge tested and proven to withstand extreme steel; industrial silencer mounted within the conditions of corrosion main enclosure body • Zinc plated or stainless steel fastener • Sound Attenuated Level 1 - constructed with 16 gauge steel; weather protective with critical Excellent Access silencer - silencer mounted in separate upward • Single side access for service and controls discharging radiator hood • All non-service sides have removable doors • Sound Attenuated Level 2 - constructed with and/or panels 16 gauge steel; weather protective with critical • Radiator fill access silencer and 100% lined with sound deadening • Lube oil and coolant drains piped to the material — silencer mounted in separate upward exterior of the enclosure base discharging radiator hood Large cable entry area for installation ease • Sound Attenuated Aluminum constructed with • Double doors on both sides 14 gauge Aluminum 5052 grade. Weather Vertically hinged doors with solid bar door protective with critical silencer and 100% lined stays to hold doors in place when open with sound deadening material — silencer mounted in separate upward discharging Security and Safety radiator hood Lockable access doors which give full access • Caterpillar Yellow" or white paint to control panel and breaker • UL Listed sub base tanks • Cooling fan and battery charging alternator • Externally mounted emergency stop button fully guarded • Seismic certification per applicable building Fuel fill, oil fill, and battery can only be reached codes: IBC 2000, IBC 2003, IBC 2006, IBC via lockable access 2009, IBC 2012, CBC 2007, CBC 2010 • Stub-up area is rodent proof • IBC certification for 180 mph wind loading 'Not available with Aluminium enclosures Transportability These enclosures are of extremely rugged construction to withstand outdoor exposure and rough handling common on many construction sites. The sound deadening material is of a self-extinguishing design This range of enclosures are designed on modular principles with many interchangeable components permitting on site repair LEHE0417-09 Page 1 of 6 EFTA00798798 Enclosures CAT Enclosure Sound Pressure Levels (SPL) at 100% Weather Protective Cooling Air SPL Q7m Enclosure Flow Rate (23ft) Standby Model eKW m'is cfm dBA D40-6 40 1.6 3475 72 D50-6 50 1.6 3475 72 D60-6 60 1.9 3920 75 D80-8 80 3.2 6696 79 0100-8 100 3.6 7564 81 O125-8 125 4.6 9676 78 D150-10 150 4.6 9676 79 O175-4 175 5.9 12431 84 O200-2 200 5.9 12431 89 SA Level 1 Cooling Air SPL Q7m Enclosure Flow Rate (23ft) Standby Model eKW m'is cfm dBA D40-6 40 1.7 3602 66 D50-6 50 1.7 3602 66 O60-6 60 1.8 3899 71 D80-8 80 3.2 6696 78 O100-8 100 3.2 6696 79 D125-8 125 4.2 8899 74 D150.10 150 4.2 8899 74 O175-4 175 5.6 11830 78 0200-2 200 5.5 11654 81 SA Level 2 Cooling Air SPL Q7m Enclosure Flow Rate (23ft) Standby Model eKW mils cfm dBA D40-6 40 1.7 3602 65 D50-6 50 1.7 3602 66 D60-6 60 1.8 3899 69 D80-8 80 3.2 6696 75 0100-8 100 3.2 6696 76 O125-8 125 4.2 8899 74 D150-10 150 4.2 8899 74 D175-4 175 5.2 11018 74 D200-2 200 5.1 10806 75 LEHE0417-09 Page 2 of 6 EFTA00798799 Enclosures CAT SA Aluminum Cooling Air SPL @lm Enclosure Flow Rate (23ft) Standby Model eKW mgs cfm dBA D40.6 40 1.7 3602 68 050.6 50 1.7 3602 69 060.6 60 1.8 3899 70 D80•8 80 3.2 6696 73 D100-8 100 3.2 6696 74 D125-8 125 4.2 8899 74 D150-10 150 4.2 8899 75 D175-4 175 5.2 11018 75 D200-2 200 5.1 10806 75 The sound pressure level data shown above is quoted as free field and is forguidance only. Actual levels produced may vary according to site conditions. LEHE0417-09 Page 3 of 6 EFTA00798800 Enclosures CAT Enclosure Dimensions and Weights • • HEIGHT(H) =3 = • ll • id 6 t -es LENGTH (L) WIDTH (WI —a.] Image represents SA Level 1, SA Level 2 and SAAluminum enclosures on skid base only • ;Os • • • CS g01 • • HEIGHT(H) • 0 =I • • • 0 0 • • • • LENGTH (L) -a—WIDTH (W),- Image represents SA Level 1, SA Level 2 and SA Aluminum enclosures mounted on optional UL listed sub base tank Model Standby WP Industrial SA Level 1 SA Level 2 SA Aluminum eKW kg lb kg lb kg lb kg lb D40-6 40 D50-6 50 220 484 272 599 278 612 117 258 D60-6 60 D80-8 80 D100.8 100 263 580 313 690 321 708 142 312 D125-8 125 D150-10 150 348 768 393 867 406 896 176 387 D175.4 175 D200-2 200 Enclosure weights (Includes muffler) LEHEOei7-09 Page 4 of 6 EFTA00798801 Enclosures CAT Enclosure Dimensions Skid Bases Generator Width 'W Length 12 Height 'H' Engine Set Rating Enclosure Model mm in mm in mm in ekW 40 50 WP 1110 43.7 2055 80.9 1590 62.6 C4.4 60 40 SA Level 1, SA Level 2 and SA 50 1110 43.7 2335 91.9 1570 61.8 Aluminum 60 80 WP 1110 43.7 2523 99.3 1773 69.8 100 C4.4 80 SA Level 1, SA Level 2 and SA 1110 43.7 2891 113.8 1852 72.9 100 Aluminum 125 150 WP 1110 43.7 3204 126.1 1773 69.8 175 200 C7.1 125 SA Level 1, SA 150 Level 2 and SA 1110 43.7 3659 144.1 1852 72.9 175 Aluminum 200 LEHE0417-09 Page 5 of 6 EFTA00798802 Enclosures CAT Enclosure Dimensions on UL Listed Sub Base Tanks Generator 146 Gallon Sub Base Tank 271 Gallon Sub Base Tank Engine Set Length 'L' Height 'H' Length 'L' Height 'H' Enclosure Model Rating ekW mm In mm in mm in mm in 40 50 WP 2726 107.3 2087 82.1 2726 107.3 2417 95.1 60 C4.4 40 SA Level 1, SA Level 50 2726 107.3 2067 81.4 2726 107.3 2397 94.4 2 and SA 60 Aluminum Generator 209 Gallon Sub Base Tank 394 Gallon Sub Base Tank Engine Set Length 'L' Height 'H' Length 'L' Height 'H' Enclosure Model Rating ekW mm in mm in mm in mm in 80 WP 3447 135.7 2258 88.9 3447 135.7 2608 102.7 100 C4.4 80 SA Level 1, SA Level 3147 135.7 2337 92.0 3447 135.7 2687 105.8 100 2 and SA Aluminum Generator 402 Gallon Sub Base Tank 777 Gallon Sub Base Tank Engine Set Enclosure Length 'L' Height 'H' Length 'L' Height 'H' Model Rating ekW mm in mm in mm in mm in 125 150 WP 4035 158.9 2420 95.3 5035 198.2 2706 106.5 175 200 C7.1 125 SA Level 1, 150 SA Level 4035 158.9 2499 98.4 5035 198.2 2785 106.5 175 2 and SA Aluminum 200 Note: Weight includes oil and coolant but not fuel Ref: WPIA, WPIB, WPIC, SATCBA, SATCBB, SAT, CBC, SATFBA, SATFBB, SATFBC, ENCAL02, ENCAL03, ENCAL04. www CattlectricPower.com 02016 Caterpillar All rights reserved. Materials and specifications are subject to change without notice. CAT, CATERPILLAR, their respective logos. "Caterpillar Yellow", the tower Edge' trade dress as well as corporate and product identity used LEHE0417-09 (6-16) herein, are trademarks of Caterpillar and may not be used without permission. EFTA00798803 ENGINE CONTROLLER CAT ADEM" A4 Engine Controller The ADEM' A4 is the main Electronic Control Module (ECM) used on select diesel engines. The ADEM A4 provides a higher degree of control over a large number of combustion variables. The ADEM A4 is designed to control/ interface Electronic Unit Injector (EUI) equipped engines. The ADEM A4 engine system is composed of the ADEM A4 ECM, control software, sensors, actuators, fuel injectors, and interface to the generator system. The prime benefit of an ADEM A4 engine system is to better control and maintain the particulate emissions, both steady state and transient, while improving engine performance FEATURES SELF DIAGNOSTICS RELIABLE, DURABLE Each ADEM A4 ECM has a full compliment of All ADEM A4 controllers are designed to survive the diagnostics. The ECM can detect faults in the harshest environments. electrical system and report those faults to the service • Environmentally sealed, die-cast aluminum housing technician for quick repair. isolates and protects electronic components from • Self-diagnostic capability pinpoints operational prob- moisture and dirt contamination. lems in need of attention. • Rigorous vibration testing ensures product reliability and durability. ADVANCED FEATURES • Accuracy maintained from -40° C to 85° C • Enhanced performance from fuel injection timing and limiting • Electrical noise immunity to 100 volts/meter • Adjustable monitoring of vital engine parameters • Internal circuits are designed to withstand shorts to • Programmable speed acceleration ramp rate + battery and -battery. • Data link interfaces SIMPLE SERVICING Each ADEM A4 system works in combination with the Catl'ET service tool software to keep the engine operating at peak performance. • Displays measured parameters • Retrieves active and logged event code document- ing abnormal system operation • Performs calibrations and diagnostic tests • Supports flash programming of new software into the ADEM A4 ECM LEHE5347-01 EFTA00798804 ENGINE CONTROLLER CM' DESCRIPTION INFORMATION MANAGEMENT The ECM is housed in an environmentally sealed cast- The ECM stores information to assist with electronic ing. All wiring connections to the ECM are made using troubleshooting. Active and logged diagnostic codes, two sealed connectors: a single seventy-pin connector active events, logged events, fuel consumption, and a single one hundred twenty-pin connector. engine hours, and instantaneous totals aid service technicians when diagnosing electronic faults and ENGINE SPEED GOVERNING scheduling preventive maintenance. Desired engine speed is calculated by the ECM and held within ±0.2 Hz for isochronous and droop mode. CALIBRATIONS The ECM accounts for droop that is requested. The Engine performance is optimized through injection proper amount of fuel is sent to the injectors due to timing. Auto/manual sensor calibrations are standard these calculations. The ECM also employs cooldown/ features. shutdown strategies, acceleration delays on startup, acceleration ramp times and speed reference. ON-BOARD SYSTEM TESTS System tests are available to assist in electronic trou- FUEL LIMITING bleshooting. These tests include: injector activation, Warm and cold fuel-air ratio control limits are con- injector cutout, and override of control outputs. trolled by the ECM. Electronic monitoring system derates, torque limit, and cranking limit, programma- DATA LINK INTERFACES ble torque scaling, and cold cylinder cutout mode are The ADEM A4 communicates with the EMCP via a standard features. dedicated communication network. FUEL INJECTION TIMING ELECTRONIC SENSING Master timing for injection is controlled by the ECM The following sensing is available on the ADEM A4: oil control. Temperature dependencies are accounted for pressure, fuel pressure, fuel temperature, atmospheric in the fuel injection calculations. pressure, air inlet temperature, turbo outlet pressure, engine coolant temperature, engine speed, throttle, ELECTRONIC MONITORING position, exhaust temperature, oil filter pressure Electronic monitoring of vital engine parameters can differential, fuel filter pressure differential, air filter be programmed. Warning, derate, and shutdown event pressure differential and crankcase pressure. conditions may be customized by the user. 2 LEHE5347•01 EFTA00798805 ENGINE CONTROLLER CAT SPECIFICATIONS Impervious to: salt spray, fuel, oil and oil additives, coolant, spray cleaners, chlorinated solvents, hydrogen sulfide and methane gas, and dust Input and output protection all inputs and outputs are protected against short circuits to +battery and -battery Input voltage range (24 VDC nominal) 18 to 32 VDC Mounting engine mounted Reverse polarity protected Shock, withstands 20 g Temperature range Operating: -40° C to 85° C (-40° F to 185° F) Storage: -50° C to 120° C (-58° F to 248° F) Vibration withstands 8.0 g @ 24 to 2 kHz 3 LEHE5347•01 EFTA00798806 ENGINE CONTROLLER CAT This page is intentionally left blank Materials and specifications are subject to change without notice. CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow," the "Power Edge" 'x' 2013 Caterpillar trade dress as well as corporate and product identity used herein, are trademarks All Rights Reserved. LEHE5347-01 108/131 of Caterpillar and may not be used without permission. Printed in U.S.A. EFTA00798807 EMCP 4 CAT EMCP 4.2 & c) GENERATOR SET •• - CONTROLLER Caterpillar is leading the power generation market © 0 place with power solutions engineered to deliver 10 > unmatched performance. reliability, durability and cost-effectiveness. Image shown may not reflect actual package FEATURES GENERAL DESCRIPTION • Real-time clock allows for date and time stamping The Cat' EMCP 4.2 offers fully featured power of diagnostics and events in the control's logs as metering, protective relaying and engine and generator well as service maintenance reminders based on control and monitoring. Engine and generator controls, engine operating hours or calendar days. diagnostics, and operating information are accessible • Up to 40 diagnostic events are stored in the non- via the control panel keypads; diagnostics from the volatile memory. EMCP 4 optional modules can be viewed and reset • Ability to view and reset diagnostics on EMCP 4 through the EMCP 4.2. optional modules via the control panel removes the need for a separate service tool for FULL RANGE OF ATTACHMENTS troubleshooting. • Wide range of system expansion attachments, • Set points and software stored in non-volatile designed specifically to work with the EMCP 4. memory, preventing loss during a power outage. • Flexible packaging options for easy and cost effective installation. • Reduced power mode offers a low power state to minimize battery power requirements. WORLD WIDE PRODUCT SUPPORT • Three levels of security allow for configurable • Cat dealers provide extensive pre and post sale operator privileges. support. • Selectable units • Cat dealers have over 1.600 dealer branch stores - Temperature: °C or °F operating in 200 countries. - Pressure: psi, kPa, bar - Fuel Consumption: Gal/hr or Liter/hr FEATURES • A 33 x 132 pixel. 3.8 inch, graphical display denotes STANDARDS text alarm/event descriptions, set points, engine and • UL Recognized generator monitoring, and is visible in all lighting • CSA C22.2 No.100,14, 94 conditions. • Complies with all necessary standards for • Textual display with support for 28 languages. CE Certification including character languages such as Arabic, 98/37/EC Machinery Directive Chinese, and Japanese. — BS EN 60204-1 Safety of Machinery • Advanced engine monitoring is available on systems 89/336/EEC EMC Directive with an electronic engine control module. — BS EN 50081-1 Emissions Standard • Integration with the Cat Digital Voltage Regulator — BS EN 50082-2 Immunity Standard (CDVR) provides enhanced system performance. 73/23/EEC Low Voltage Directive — EN 50178 LVD Standard • Fully featured power metering, protective relaying, • IEC529, IEC60034-5, IEC61131-3 engine and generator parameter viewing, and • MIL STND 461 expanded AC metering are all integrated into this controller. LEHE0138.00 EFTA00798808 EMCP 4.2 GENERATOR SET CONTROLLER CAT STANDARD FEATURES • Voltage (L-L, L-N) • Current (Phase) • Average Volt, Amp. Frequency • kW, kVAr. kVA (Average, Phase, %) Generator Monitoring • Power Factor (Average, Phase) • kW-hr, kVAr-hr (total) • Excitation voltage and current (with CDVR) • Generator stator and bearing temp (with optional module) • Generator phase sequence • Over/Under voltage (27/59) • Over/Under frequency (81 ON) Generator Protection • Reverse Power (kW) (32) • Reverse Reactive Power (kVAr) (32RV) • Overcurrent (50/51) • Coolant temperature • Oil pressure • Engine speed (RPM) • Battery voltage Engine Monitoring Run hours • Crank attempt and successful start counter • Enhanced engine monitoring (with electronic engines) • Control switch not in auto (alarm) • High coolant temp (alarm and shutdown) • Low coolant temp (alarm) • Low coolant level (alarm) Engine Protection • High engine oil temp (alarm and shutdown) • Low, high, and weak battery voltage • Overspeed • Overcrank • Low Oil Pressure • Run / Auto / Stop control • Speed and voltage adjust Control • Local and remote emergency stop • Remote start/stop • Cycle crank • Two dedicated digital inputs • Six programmable digital inputs Inputs & Outputs • Six programmable form A dry contacts • Two programmable form C dry contacts • Two digital outputs • Primary and accessory CAN data links Communications • RS-485 annunciator data link • Modbus RTU (RS-485 Half duplex) Arabic, Bulgarian, Chinese, Czech, Danish, Dutch, English, Estonian, Finnish, French, German, Greek, Hungarian, Icelandic, Italian, Latvian, Language Support Lithuanian, Japanese, Norwegian, Polish, Portuguese, Romanian, Russian, Slovak. Slovene. Spanish. Swedish, Turkish • Control module operating temperature: -40°C to 70°C • Display operating temperature: -20°C to 70°C Environmental • Humidity: 100% condensing 30°C to 60°C • Storage temperature: -40°C to 85°C • Vibration: Random profile, 24-1000 Hz, 4.3G rms LEIIE0138 CO 2 EFTA00798809 EMCP 4.2 GENERATOR SET CONTROLLER CAT OPTIONAL MODULES —a 7v 'Min" / ' DWI NOWT0RW0 SOFTWARE =1 1 sm Q. / WM =1 Ir.ne REMOTE MONITORING SOFTWARE CAN ANNUNCIATOR The EMCP 4 remote monitoring software package The EMCP 4 CAN Annunciator serves to display genset is a PC based program which allows the user to system alarm conditions and status indications. monitor and control a generator set, and is capable The annunciator has been designed for use on of running on a Windows based operating system. the accessory communication network and may be used The remote monitoring software allows the user in either local (package mounted) or remote (up to 800 to configure data monitoring and data acquisition feet) application. A maximum of three annunciators may processes for monitoring, graphing, and logging be used with a single EMCP 4.2. of genset data. RS-485 ANNUNCIATOR The EMCP 4 RS-485 Annunciator serves to display genset system alarm conditions and status indications. The annunciator has been designed for use on the long distance annunciator datalink and is used for remote (up to 4000 feet) application. LEHEO 38.00 3 EFTA00798810 EMCP 4.2 GENERATOR SET CONTROLLER CAT OPTIONAL MODULES RTD MODULE The RTD module serves to provide expandable generator temperature monitoring capability of the EMCP 4 and is capable of reading up to eight type 2-wire. 3-wire and 4-wire RTD inputs. The RTD Module has been designed for use on the Accessory Communication Network and may be used in either local (package mounted) or remote (up to 800 feet) application. A maximum of one RTD Module may be used with a single EMCP 4.2. THERMOCOUPLE MODULE The thermocouple module serves to provide expandable engine and generator temperature DIGITAL INPUT/OUTPUT MODULE monitoring capability of the EMCP 4 and is The Digital Input/Output (DI/O) module serves to capable of reading up to twenty Type J or K provide expandable Input and Output capability thermocouple inputs. The thermocouple of the EMCP 4 and is capable of reading 12 digital module has been designed for use on the inputs and setting 8 relay outputs. The DI/O accessory communication Network and may be module has been designed for use on the accessory used in either local (package mounted) or remote Communication Network and may be used in (up to 800 feet) application. A maximum of one either local (package mounted) or remote thermocouple modules may be used with a single (up to 800 feet) application. A maximum of four DI/O EMCP 4.2 on each datalink. modules may be used with a single EMCP 4.2. Information contained in this publication may be considered confidential. Discretion is recommended when distributing. Materials and specifications are subject to change without notice. CAT. CATERPILLAR. their respective logos. 'Caterpillar Yellow.' the Tower Edge' trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. werw.Cat-ElectricPower.com ©2010 Caterpillar All Rights Reserved. LEHE0138-00 (03.10) Printed in U.S.A EFTA00798811 GENERATORS CATERPILLAR AVR12 - PERMANENT MAGNET GENERATOR The permanent magnet generator (PMG) option upgrades the excitation system of the generator from the standard self-excited system to a separately-excited system. The PMG couples to the non-drive end of the generator and provides an independent source of excitation power that ensures initial voltage build-up. The PMG improves the voltage response of the generator during transient load application, such as motor starting, and provides a sustained short-circuit current for the operation of protective devices. Isolation of the excitation power ensures that regulation is not affected by non-linear distorting loads. Electrical Power Output Power Set reference cat AVR Stator Lj of PMG Permanent Mechanical Magnet Rotation F old Power (rotor) Input BLOCK DIAGRAM OF PMG www.cat-ElectricPower.com Market: N. America Information contained in this publication may be considered confidential. D 2006 Caterpillar LENE4016 I01-06) Discretion is recommended when distributing. MI Rights Reserved. Materials and specifications are subject to change without notice. Printed in U.S.A. EFTA00798812 INTEGRATED VOLTAGE REGULATOR F Genset Control INTEGRATED VOLTAGE I with IVR Logic Geneietof REGULATOR I VoltageSensing &Current The Integrated Voltage Regulator IIVR) is designed to provide robust, precise closed-loop control of the generator voltage, optimized transient performance and industry leading feature specification. Excdation Excrietion Excitation Command Module Current Caterpillar is leading the power generation marketplace with power solutions engineered to IntegratedVoltage Regulator deliver unmatched flexibility, expandability, reliability and cost-effectiveness. FEATURES WORLDWIDE PRODUCT SUPPORT When used with an Excitation Module, EMCP 4.3/4.4 • Worldwide parts availability through the Cat dealer and IVR-compatible EMCP 4.1/4.2 controllers offer: network • AutomaticVoltage Regulation (AVR) • Over 1,800 dealer branch stores operating in 200 countries • Programmable stability settings • The best product support record in the industry • Soft start control with an adjustable time setting in AVR control mode • Cat dealers provide extensive post sale support including maintenance and repair agreements • Dual Slope, Configurable Under Frequency (Volts/ Hz) regulation • Three-phase or single-phase generator voltage COMPLETE SYSTEM INTEGRATION (RMS) sensing/regulation in AVR mode Fully designed and factory tested to work seamlessly • Setpoint adjustment from the EMCP display or Cat. with Cat generators using Self Excitation (SE), ET ServiceTool Internal Excitation (1E) or Permanent Magnet (PMG) • IVR Operating Status and Voltage Bias Overview excitation systems and EMCP controls. screens to provide an enhanced level of user interface • IntegratedVoltage Regulator event monitoring EMCP 4.3/4.4 and IVR-compatible EMCP 4.2 controllers also offer: • Power Factor Regulation (PF) • Reactive Droop compensation • Line drop compensation LEHE0448.00 EFTA00798813 INTEGRATED VOLTAGE REGULATOR CAT' INTEGRATED VOLTAGE REGULATOR FEATURE SPECIFICATION EMCP 4.1 EMCP 4.2 EMCP 4.3 EMCP 4.4 inan4 • • SPECIFICATIONS No Load to Full Load Regulation ±0.5% ±0.25% ±0.25% ±0.25% Configurable Volts / Hz Characteristic • • • • Configurable Knee Frequency • • • • Regulator ResponseTime 10 ms 10 ms S ms 5 ms Single andThree Phase Sensing • • • • Voltage Adjustment Range ± 30% ± 30% ± 30% ± 30% (Configurable up to) CONTROL W Dual Slope Configurable Volts / Hz • • • • Characteristic Excitation Enable / Disable Selection • • • • Line Loss (12R) Compensation - • • • Reactive Droop Compensation - • • • Power Factor Control Mode - • • • PROTECTION / ALARMS Generator Overvoltage • • • • Generator Undervoltage • • • • Over Excitation • • • • Loss of Sensing • • • • Generator ReverseVARs - • • • Event Log • • • • METERING EMCP AC Metering • • • • EMCP Power Metering - • • • Excitation Command Percentage • • • • Operating Mode Status Indication • • • • LEHE0448-00 2 EFTA00798814 INTEGRATED VOLTAGE flAT® REGULATOR INTEGRATED VOLTAGE REGULATOR FEATURE SPECIFICATION (continued► EMCP 4.1 EMCP 4.2 EMCP 4.3 EMCP 4.4 • • VOLTAGE ADJUSTMENT EMCP 4 Display Voltage Bias • • • • Digital Input (Raise / Lower)Voltage Bias' • • • • Potentiometer Voltage Bias' • • • • AnalogVoltage Bias -Voltage Range' OV to 5V OV to 5V -101/ to +10V -10V to +10V AnalogVoltage Bias - Current Range' - - 0mA to 20mA OmA to 20mA AnalogVoltage Bias - PWM Range' - - 0% to 100% 0% to 100% SCADA (Modbus) Voltage Bias - • • • 'Requires an available input on the EMCP 4. LEHE0448-00 3 EFTA00798815 INTEGRATED VOLTAGE REGULATOR CAT' EXCITATION MODULE SPECIFICATION The Integrated Voltage Regulator consists of an EMCP 4 interfacing with an Excitation Module. There are a range of Excitation Modules available to match Cat generator sets. Figure 1: Figure 2: EM10 Excitation Module EMI S Excitation Module EXCITATION MODULE TECHNICAL SPECIFICATION EM10 EM15 Compatible Generator ExcitationTypes Self Excitation (SE) Internal Exci ation (IE) Permanent Magnet (PMG) Nominal Field Current Output 6 Amps 7 Amps Maximum (forcing) Field Current Output 10 Amps IS Amps Maximum AC Voltage Input 180 Vrms 240 Vrms For more information on the Excitation Module refer to the component spec sheet. LEHE0448.00 4 EFTA00798816 INTEGRATED VOLTAGE REGULATOR CAT EMCP 4 DISPLAY EXAMPLE SCREENS - EMCP 4.1/4.2 VOLTS / Hz VOLTAGE BIAS OVERVIEW TARGET VOLT 480 V MANUAL 10.0% EXCITATION CMD 4.5 % ANALOG 2.0% Figure 3: IVR Overview Screen DROOP -2.0% TOTAL 10.0% Figure 4: Voltage Bias Overview Screens EXAMPLE SCREENS - EMCP 4.3/4.4 IVR OVERVIEW VOLTAGE BIAS OVERVIEW OPERATING MODE: ACTIVE VOLTAGE BIASING: VOLTS/Hz MANUAL 10.0% TARGET VOLTAGE 480 V ANALOG INPUT 2.0% EXCITATION COMMAND 4.5% DROOP - 2.0% COMPENSATION DROOP TOTAL BIAS 10.0% L GENSET I PAGE DOWN GENSET PAGE UP Figure 5: IVR Overview Screen Figure 6: Voltage Bias Overview Screen www.Cat•Electric Power.com .2013 Caterpillar All rights reserved Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication. CAT. CATERPILLAR, their respective logos, "Caterpillar Yellow", the "Power Edge" trade dress, as well as corporate and product LEHE0448.00 (08/131 identity used herein, are trademarks of Caterpillar and may not be used without permission. EFTA00798817 EXCITATION MODULE CAT' EM10 The EM10 Excitation Module is a power electronics component designed to provide excitation current to the generator that is controlled by the Integrated Voltage Regulator (IVR) feature in the EMCP 4 controls. Caterpillar is leading the power generation marketplace with power solutions engineered to deliver unmatched flexibility, expandability, reliability and cost-effectiveness. FEATURES WORLDWIDE PRODUCT SUPPORT • Over-excitation protection - limit can be adjusted • Worldwide parts availability through the Cat dealer via a potentiometer (IEXC.) network • Green status LED indicating unit is powered on • Over 1,800 dealer branch stores operating in 200 countries • Red status LED indicating excitation current limiting (flashing) or shutdown (solid) • The best product support record in the industry • Cat dealers provide extensive post sale support including When used with EMCP 4.3/4.4 and IVR-compatible maintenance and repair agreements EMCP 4.1/4.2 controllers, the Integrated Voltage Regulator system offers: • AutomaticVoltage Regulation (AVR) COMPLETE SYSTEM INTEGRATION • Programmable stability settings Fully designed and factory tested to work seamlessly with Cat generators using Self Excitation (SE), • Soft start control with an adjustable time setting in Internal Excitation (IE) or Permanent Magnet (PMG) AVR control mode excitation systems and EMCP controls. • Dual Slope Under Frequency (Volts / Hz) regulation • Three-phase or single-phase generator voltage (RMS) sensing/regulation in AVR mode EMCP 4.3/4.4 and IVR-compatible EMCP 4.2 controllers also offer • Power Factor Regulation (PF) • Generator paralleling with reactive droop compensation • Line drop compensation LEHE0449.00 EFTA00798818 EXCITATION MODULE - EM10 CAT' SPECIFICATIONS ELECTRICAL Generator ExcitationTypes Self Excitation / Internal Excitation / Permanent Magnet (PMG) Max. Continuous Field Current Output 6 Amps Max. Forcing Field Current Output 10Amps Max. AC Voltage Input (X19(2, Z122) 180Vrms ENVIRONMENTAL OperatingTemperature Range -40 °C (-40 °F) to +70 *C (+158 °F) StorageTemperature Range -40 "C (-40 °F) to +85 °C (+185 °F) Relative HumidityTolerance 95% non-condensing humidity Salt Spray 5% salt (NaCI) solution for 120 hrs Vibration 4.5 G-rms, 24-2000 Hz in 3 orthogonal planes Electromagnetic Compatibility RF Immunity (Radiated & Conducted) RF Emissions (Radiated & Conducted) ElectricalTransients Weight 770 g ± 309 Power Consumption (at Max. Continuous Rating) <450VA CONFORMITY V UL Recognized (U.S. and Canada) UL File No. E334232 CE Integration Certificate In conformity with the applicable requirements of the following Standards: EN 50178 EN 60204-1 EN 61000-6-2 EN 61000-6-4 LEHE0449-00 2 EFTA00798819 EXCITATION MODULE - EM10 CAT ® OVER-EXCITATION PROTECTION • If a short-circuit fault occurs at the generator terminals, the EM10 will allow the excitation current to rise to the upper limit value set by the adjustment potentiometer (max. 10 Amps). • The excitation current will be clamped at the upper limit value for 10 seconds (fixed internally). • After 10 seconds, the excitation current is reduced to a value of 10% of the potentiometer setting. Excitation ;IL Current IAl Excitation Current Upper Limit (adjusted using a Potentiometer, Maximum 10 Amps, Minimum 4 Amps) Shutdown Level Excitation Current 10% of Upper Limit Shutdown Level (fixed internally, no adjustment) Time (s) 10 seconds (fixed intemally, no adjustment) LEHE0449-00 3 EFTA00798820 EXCITATION MODULE - EM10 CAT' OUTLINE DRAWING Dimensions in mrn 115 65 p,m110 £P .r000 a 0o 0 0 0 I 6' . . [OEN i 0 tiOi] I " I I1 1I lit i 6 iii LEHE4444430 4 EFTA00798821 EXCITATION MODULE - EM10 CAT' EXAMPLE CONNECTION DIAGRAM (Permanent Magnet Excitation) EMCP 4.314.4 1209^Cant MY Culprla Stall ROM Mono IS 21 EMCP 4.114.2 l0oliCarrwol Ban Nowise 9.111 ‘s;a1.. Spa Pasant sets HD ocES a 60a 65 II X2 • Z1 ,-- cs ii (9 • )(1 CS • e 22 ill • F• O • F. L/1 • • a 'NOV 2-vny Conran/ Factions Tama Land fadipc P24 F. ca Fre Asa 0.nut P2-2 F- En*. Fen Itoatwe 044 FIELD lacy Connecter Functions ARMATURE Tema Land Ewan .--MSIMIlilaralabialall P3-2 CS. Exam Canna Pave Iron P3-3 CS- Earan Card War host Icy Connector Functions LPIIG Esc 'anon] 4-va Co mica Functions Salf-Exalaakm Comedy( F unctions lima lExciation): ;mann Labs Function Tainal label Function Talnal Label Function R1-1 /0 Eascn Pea Supply npn ‘Pl13 Mate 81 P4-1 X2 Exoexa Pose Sarnia anlarcbasr/ P4-1 g Examen Par &pair ban (Asx ?trim9 I - Pea) F4-2 Z1 Na Drrad P4-2 21 AnCarnecan P4-2 Z1 Eamon Poe Slapply Input (AnWneling 2- Rana) F4-1 X1 Ennaa PowerSony nAlt(P610Ftese Al P4-3 X1 kaaincn Pawn Swab/ Iroutlanielabasel P4-3 X1 /anon Paw Salv IroAlAaxYlmdem1- Wave/ F4-4 Z2 Exam Paver Soda nonlIpteR•am 0 P4-4 22 Nx Dona P4-4 Z2 Eamon Poser &any InenlAxYlan 2- anal www.Cat-Electric Power.com 02013 Caterpillar All rights reserved Materials and specifications are subject to change without notice. The International System of Units (SI) is used in this publication. CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow", the "Power Edge" trade dress, as well as corporate and product LEHE0449•00 (08/13) identity used herein, are trademarks of Caterpillar and may not be used without permission. EFTA00798822 Attachments CM® Coolant Heater (WHH) Appropriate when the generator set is to be sited in a low ambient environment, the heater maintains the engine coolant at a temperature [typically 38°C (100°F)] which facilitates rapid starting and load acceptance. The heater assembly uses UL compliant components (to UL1030) and has CSA certification which is to both CSA and UL Standards. The heater itself is powered by a 110/120 volt (VAC 120) AC auxiliary supply protected by a safeguard breaker inside the main control panel. A thermostatic controller is included to regulate the output temperature to within safe limits. When the generator set is not running the heater is automatically connected to the AC supply through a power relay mounted in the control panel. Upon receiving a start signal the AC supply is automatically disconnected by the power relay and automatically reconnected when the start signal is removed and the engine has stopped. Features • Molded from Polyphenylene Sulphide c recs. enc. • Rust free, corrosion resistant with exceptional tensile strength • Vibration and shock tested to extreme limits to ensure durability wwr • Compatible with all coolant additives 14•In.r • Incoloy element for longer service life IONLA [CLAY can 4 MCA WW /14 MM SU Stan VAC 120 Diesel Generator Set Engine Models Nominal Coolant Heater Power Consumption (Watts) C2.2, C4.4, C4.4 ACERT' 1000 C7.1 ACERT 1800 Gas Generator Set Models Nominal Coolant Heater Power Consumption (Watts) DG30-2, DG50-2, DG60-2, DG80-2 1000 DG100-2, DG125.2, DG150-2 1800 www.Cat-ElectricPower.com ©2018 Caterpillar M rights reserved. Materials and specifications are subject to change without notice. CAT. CATERPILLAR, their respective logos, *Caterpillar Yellow*, the tower Edge" trade dress as well as corporate and product identity used LEHE4035-07 (097181 herein. are trademarks of Caterpillar and may not be used without permission. EFTA00798823 Circuit Breakers Manually Operated Circuit Breakers for 40 — 200 ekW Diesel Generator Sets Number Interrupting Ratings kA nns Lugs 1 Current of Auxiliary (A) Frame Poles 240V 480V 600V Trip Units Size # per phase Options 30 T1N 3 50 22 10 40 T1N 3 50 22 10 50 T1N 3 50 22 10 60 T1N 3 50 22 10 14 AWG-1/0 1 70 TIN 3 50 22 10 1 Form C +1 80 T1N 3 50 22 10 Thermal Bell Alarm 90 T1N 3 50 22 10 Magnet Shunt Trip 100 T1N 3 50 22 10 12VDC 125 T3N 3 50 25 10 150 T3N 3 50 25 10 4 AWG - 300 1 175 T3N 3 50 25 10 kcmil 200 T3N 3 50 25 10 225 T3N 3 50 25 10 250 T4N 3 65 25 18 6 AWG 350 kcmil 1 1 Form C + 1 Electronic Bell Alarm 400 T5N 3 65 25 18 3/0 — 250 kcmil 2 250VACNDC LS/l (S or I) 600 T6N 3 65 35 20 2/0 —400 kcmil 3 Shunt Trip 800 T6N 3 65 35 20 2/0 - 400 kcmil 3 12VDC LEHE0469-04 Page 1 of 3 EFTA00798824 D40 — D200 Range (C4.4 & C7.1) First Breaker L Second Breaker CATg ■ Circuit Breaker Size (A) i Circuit Breaker Size (A) —. Mr 50 100% UL 30 100% UL 60100% UL 40 100% UL 70100% UL 50100% UL 80100% UL 60 100% UL 90100% UL 70 100% UL 100 100% UL 80 100% UL 125100% UL 90100% UL 150 100% UL 100100% UL 175 100% UL 125 100% UL 200 100% UL 150 100% UL 225 100% UL 175 100% UL 250 100% UL 200100% UL 400 100% UL 225 100% UL 600 100% UL 250 100% UL 800 100% UL Available Breaker Configurations First Circuit Breaker Second Circuit Breaker T1 T1 13 T4 T3 T1 13 T4 14 T1 13 T4 T5 T1 13 T4 T6 T1 13 T4 LEHE0469.04 Page 2 of 3 EFTA00798825 CAT' L D40 — D60 LC Range (C4.4 LC) First Breaker Second Breaker Third Breaker Circuit Breaker Size (A) Circuit Breaker Size (A) Circuit Breaker Size (A) 50A 50A 50A 100A 100A 100A 150 A 150 A 225A 250A w Available Breaker Configurations First Circuit Breaker Second Circuit Breaker Third Circuit Breaker T1 - - T1 T1 - T1 T1 T1 T3 - - T3 T1 - T3 - - T3 T1 T1 T4 - - T4 T1 - T4 T1 T1 www.cat.com/electricpower ©2017 Caterpillar MI rights reserved. Materials and specifications are subject to change without notice. CAT, CATERPILLAR, their respective logos, 'Caterpillar Yellow', the Tower Edge" trade dress as well as corporate and product Identity used LEI-1E0469-04 (06/17) herein, are trademarks of Caterpillar and may not be used without permission. EFTA00798826 CIRCUIT BREAKERS CAT® Molded Case Circuit Breakers: 30A -1200A 40 kW — 600 kW Gensets Picture shown may not represent actual package Features Conformity with International Standards • 100% UL Listing • Thermal Magnetic Trip Units (Frames TIN and The TIN through T6N and T7S/T7M-S Frame T3N) Circuit Breakers have been designed to comply • Electronic Trip Units (Frames T4N, TSN, T6N with these major standards: & T7S/T7M-S) • UL 489 • Double insulation • CSA22.2 No.5 • Clear indication of breaker status • IEC 60947-2 • Can be used in normal operation in an ambient of —25° C and +70° C • Auxiliary contacts available • Insulating case constructed from fiberglass reinforced synthetic resin • Anti-corrosion treatment on all metal parts • Optional Dual Circuit Breakers LEHE0470-02 (06/18) Page 1 of 16 EFTA00798827 CIRCUIT BREAKERS CAT® Manually Operated Circuit Breakers Current Frame Number of Interrupting Ratings Trip Units (A) Poles (kA rms) 240V 480V 600V 30 TIN 3 50 22 10 40 T1N 3 50 22 10 50 TIN 3 50 22 10 60 TIN 3 50 22 10 70 TIN 3 50 22 10 80 TIN 3 50 22 10 Thermal 90 TIN 3 50 22 10 Magnetic 100 T1N 3 50 22 10 125 T3N 3 50 25 10 150 T3N 3 50 25 10 175 T3N 3 50 25 10 200 T3N 3 50 25 10 225 T3N 3 50 25 10 250 T4N 3 65 25 18 400 T5N 3 65 25 18 Electronic LS/1(S or I) 600 T6N 3 65 35 20 Or 800 T6N 3 65 35 20 LSI 1200 T7S 3 65 50 25 Electrically Operated Circuit Breakers Current Frame Number of Interrupting Ratings (kArms) Trip Units (A) Poles 240V 480V 600V 800 Tflol-S 3 65 50 25 Electronic LSI 1200 TMI-S 3 65 50 25 Electronic LS/I Trip Units offer LS or LI Protection L-I Mode • Long Time / Overload Protection, "V has an adjustable trip threshold and adjustable time delay • Instantaneous Short Circuit Protection, "l has an adjustable short circuit trip threshold and once exceeded will cause the circuit breaker to trip instantaneously L-S Mode • Long Time / Overload Protection, "L' has an adjustable trip threshold and adjustable time delay • Short Circuit Protection. "S" has an adjustable short circuit trip threshold and adjustable time delay if necessary for coordinating with downstream loads • Instantaneous Short Circuit Protection, "r is still included, but the threshold level is not adjustable and exists at a predetermined level Electronic L-S-I Trip Units • Long Time / Overload Protection, "V has an adjustable trip threshold and adjustable time delay • Short Circuit Protection, "S" has an adjustable short circuit trip threshold and adjustable time delay if necessary for coordinating with downstream loads • Instantaneous Short Circuit Protection, has an adjustable short circuit trip threshold and once exceeded will cause the circuit breaker to trip instantaneously LEHE0470-02 (06/18) Page 2 of 16 EFTA00798828 CIRCUIT BREAKERS CAT® T1 100 -TMF In = 15 770A t[s] 104 --... -------.. .---..... .,.m m..... MME ------------ mm....i MM:• : M=MM• mm..... 103 Min • IiiiiiiiiMiiiiiiii mr, maaillEi. waEmaili ------ -------Mmsaiiii• M=MEMMI M=MME• ==•••• IllM ...•••. M MMEEMInMM•EMI II Mi. ' M=MMENIIII 1=MMEMIll =MMEN011 100 MEMIIIIIII ,--MMEEEEEM WIIIIIMEN111111 -IMMEEIN MME EI 1 ======2::= M=MEN• lk CIhJ! MM=MEN• M=MME• E= ECI =MMEMEM NEMMEME nMEEME =MMEMIll k ' ‘IMIII =MMEM011 10 mmmmoss mmi, , ‘Enmmsom =MMENIII =MM■. `MMENNIII MEMESSIE MEMESEET- w=mmownse mmmENNE lik, MiniiiiiMMENIMillL. MEEEEIBE====EBEi r9EM MEE IIII im im mujimminnim Nd,erj aiglig 10 3 0-, 10 02 xll LEHE03170.02 (WM) Page 3 of 1I3 EFTA00798829 CIRCUIT BREAKERS CAT® T1 100 - TMF I n = 80 =100A 10-1 • 10-2 0-1 10 01 XI, LEHEN70-02 (06,18) Pegs 4 of 1I3 EFTA00798830 111111•1- T3 225 — TMF In = 125 111225 A 1 M=MMENE M=MMENN ==MMENIII =MMENIII mirr=mnson ' mmENENN Nom =MMEMAI mmmENNE =M1h, ======c2 —=mmEiii 6 MMESEESE mmmENNE MMMEW-- MMMENNI =MMENI. MMENIII =MMIIIIII= =MMIIIII! =SIMI =MINIING=1.1.11IIIII MENNE 10 102 xi, LEHE0,110.02 (MIS) Papa 5 of 16 EFTA00798831 CIRCUIT BREAKERS CAT® T4 250 / T5 400 - PR221DS L-I Functions Note: For T5 In 600 A kJ 13max = 9.5 x In t [s] 104 ==411 0.4.0.440.49-0.52-0,56-0,6-0,64-0,68-0,72.0.760,84,844.884,924196.1 1,5 2 25 3 35 45 55 65 7 75 8 85 9 10. 4,1F 103 I II 102 10 102 =MMNN;; ••••••••••••••••••IMPIMP.I•••• 10-1 ME711111 •IMIMIIIIMIN• 10-2 104 MENEM 10-1 1 10 0 x In lu [kA] LEHE0470-02 (06/18) Page 6 of 16 EFTA00798832 CIRCUIT BREAKERS CAT® T4 250 / T5 400 - PR221DS L-S Functions Note: For T5 In 600 A El 12max = 9.5 x In t [s] 104 74Tril 0,4-0,44-0,48-0,52-0.56-0,6-0,64.0,68.0,72-0,76-0,8•0,84-0,88-0,92-0,96-1 al ISBEICEIMIEMBEIDEIElla 103 G 41 -- 102 L 41 10 102 1 10.1 T4 5 10-2 10.9 10.1 1 10 10 x In lu [k/1] LEHE0470-02 (06:18) Page 7 of 16 EFTA00798833 CIRCUIT BREAKERS CAT® T6 600 / 800 - PR221DS L-I Functions t isl 104 4:3 [t 4 102 10 02 I 10.1 10.2 10-3 10.1 10 10 x In I [kA] LEHE0470-02 (06/18) Page 8 of 16 EFTA00798834 CIRCUIT BREAKERS CAT® T6 600 / 800 - PR221DS L-S Functions [s] o4 4:0 31.* ► Ci 10; Ci CI ..... 102 I 10 - 02 10.1 10.2 10-3 10.1 10 10 x In I [kA] LEHE.I70-02 (06(18) Page 9 of 16 EFTA00798835 CIRCUIT BREAKERS Tmax T7 PR2 31/P Functions L -I Trip curves 10000 t [s] 1000 a 100 10 1 U 01 0 01 0.001 01 1 10 100 x In LEHE0470-02 (06118) Page 10 of 16 EFTA00798836 CIRCUIT BREAKERS CAT® Tmax 17 PR231/P Functions L-S Trip curves 10000 = L Fag . 4 ============ . t [s] —ImommamM• nmmom mm•NE ME =MENEM fl MMEEN M=MMENN 1000 -------- imummum _sum ME lag.IMENN h..`91 MMIMIMMEN 100 IMININISPIII=1211M51111531 MINEMEIll 10 ii.7(16.7.1.0.1 1.711101•••• ----IM=MM MEMEMMINI=MQ3.00 =—=== ==a=Mini; ENNUI 01 =MUM M=IMM ==EEggi ff 2iti M=MME• 0 01 —====== — =ZZ.,E;; ;NoWalTarolii 0,001 0.1 =MUM 10 ES 100 x In LEHE0470-02 (08/18) Page 11 of 16 EFTA00798837 CIRCUIT BREAKERS CAT® T4 250 / T5 400/600 PR222DS/P and PR222DS/PD-A L-S-I Functions (I2t const = ON) Note: For T5 In = 600 A l2max = 9.5 x In, l3max = 9.5 x In t [s] 104 , --==—===_ .-- -",—.--,_=—=== • , .142-0.44-0.46-0.40.5-0.52-0.54-0.56-0.58-0.6.0.62.0.64.0,66.0.68. = _-gg- • Iii_ ----.•••• MN .--0.724,74.0,76.0,78-0,80,82.0.840.86.0.88.0,9-0.92.0.$44/96.0,98.1 MWM1 '' im li. 1n MI iMP7giii ===MI m..i..iini. 11Plm r. ■~ WWII — ===[ NE 103 "- M. ===== IMM I I-.. . IMl=. .= ••••••• A Ellin r- ImImmm• IM=MME= ,II M= NI M IMINII 01=1. l===.• =P7 I. I•Z‘MIIMININIIM NOIMINM- 1- 71- "MMIIIMEINII 4=MMENI MillmIMMME PIOIIIIN 00. 11LIJLAIN IIIIIIIMIMMLIMMIll 102 r 7._ I 9.50 POI IIIIIIIII.S'OMAIIII .-1. , -...-77=..: =.: ......—. ill -•••:i=m;-iEEE= --, --- , —=., , mm.• moih. .= zlt—ImENEN =MMINIkb,. 10 El 4411 IIII I1 P I•lliiii I . .1=' ,EE— = . k il41 --= =kaaill • II 102 ■ mm.ISIIIIM 1 m... - i r u —=;Tg:: fl .... = =non -"; Mill I'il =MMENNI =M MI M I: II 104 IIIII . NEW III ---........=.. ______________ mItiiiiil 111 ---...•---- mm....II mm milmim . ■ =MIR III 10-2 --= mEtt, '"II — I ====.: i nmmm.... i mimn...•n mmoul: MIMMMEI IMMIIMMIll I =MINIIIII 104 IIIII Mill II11TH 10.1 1 10 0 x in in [kA] LEHE0470-02 (06118) Page 12 of 16 EFTA00798838 EFTA00798839 9l 1o£ I .6ed (8 L90)£0.04.1.03H31 l'DI C-0 ... monimumu,—.i ..m ; :,.. .. I. iiiiiii -AL I I II I' lli ; ki MEM onsEmr-inm sii I i in Nioi, :•111011 :IM= •Nommmi-ii 1111 I IAN& 11 IMMIE1611MI= :22 ! -- ..! :I!!!!!IVA Mlipr..?. 4...7 'UniZ.:i?M -_--- 04 NI .z iiiiiina iiiiiiiIIIIIIii \ -. h. I MEM= IMIIIIIIIIIIIIIRmloilmuikaakonsoitsmm ...ml .i Num -; I I I-•.......!!!!!...45 U —im =._' .11., ..:I. ..... :,.. EMM:MMIlli iiii1EMIEEMES EBSEESIEM=ML:a' ilsoriTTT :: _:' :'TTrrlx- 33:FE:Ammo:AI litatr96.016.016.0.6.012.018.0-48.0.Z8.0 .01t0lL'0lt011.0-1:0 ..„,- "89'0,19.0.69'0.t9V9V-IT0.950.110-6'0-50-810-94'0.W0-Z4*01•0 EZEMEM=== [911 ul X 9.6 = xetin 'ul X g*6 = XewZl G V009 = ul e3oN (jjO 1SUO0 sumound I-S-i V-ad/SOZZZad DUe d/SCIZZZlid 009/00t7 91 / 09Z VI SHDIVRIEILIn0aI0 CIRCUIT BREAKERS CAT® ===griiE r7'7°I L Ennio ""r- -EEEEEEEE MI MIWWIIMOMESITrIMITM19 Mani =====NT.1===7,=,WZMZEIZ iii MMENNii ==MMENii MEEEEEE MEEEEEE- IMI=MMUNI MHZaiiiii LEHE04Z0-O2 (06/111) Page 14 of 16 EFTA00798840 CIRCUIT BREAKERS CAT® T7 1000/1200 - PR232/P L-S-I Functions t Is] 10, • • —I- 4S1 103 421 42 I r. 102 — k/I1 10 102 t=k 10.1 17 S. I.L 10.2 10.3 10-1 10 10 102 xIn I[kA] LEHE0470-02 (06118) Page 15 of 16 EFTA00798841 CIRCUIT BREAKERS CAT® Electrically Operated Circuit Breakers T7 1000/1200 - PR332/P LS I Func:cms 10. a is 101 0 10 4 10 10 "O2018 Caterpillar All Rights Reserved." Materials and specifications are subject to change without notice. CAT, CATERPILLAR, their respective logos, "Caterpillar Yellow" and the "Power Edge" trade dress, as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. LEHE0470-02 (06118) www.Cat-ElectricPower.com EFTA00798842 Controls CAT GROUND FAULT RELAY (GFR) 4, 1 11.111 ( • • S • S' 0 ; .; Trcr PfCIT) Picture shown may not reflect actual configuration GENERAL DESCRIPTION GFR is a microprocessor-based ground-fault relay for resistance- and solidly-grounded systems. In addition to common systems, it is uniquely suited for use on systems with significant harmonic content. GFR can provide main-plant protection, feeder-level protection, or individual-load protection. Proper current transformer selection provides the desired pickup range. The output contacts can be connected for use in protective tripping circuits or in alarm indication circuits. The analog output can be used with a PLC or a meter. FEATURES & BENEFITS Benefits Features • Trip setting based on input CT primary, allows • Adjustable pickup (1-99%) use with any CT. Minimum 50 mA with EFCT • Adjustable time delay (50 ms - 2.5 s) Series. • Output contacts • Adjustable trip delay allows quick protection and • Analog output (0 - 5 V) system coordination • CT-Loop monitoring • Form A and Form B ground-fault output contacts • Selectable DFT or peak detection filtering for operation of separate annunciation and trip • Harmonic filtering circuits • Non-volatile trip memory • Alarms when CT is not connected • Microprocessor based • Compatible with variable-speed drives • Universal power supply • Eliminates nuisance tripping • Retains trip state while de-energized to simplify troubleshooting • No calibration required, saves on maintenance cost • Allows operation in application where one side of PT is faulted, provides flexibility for numerous applications LEHE1236-00 EFTA00798843 Controls CAT FRONT-PANEL CONTROLS Ground-fault trip level Front-panel indication The % CT PRIMARY selector switches are used to set the ground-fault trip level as a • Power percentage of the CT-primary rating. The green LED labelled PWR indicates the In tripping systems, a ground-fault trip level of presence of supply voltage. 10 to 20% of the prospective ground-fault current is often used. In alarm-only systems, • Trip a value of 50% of the prospective ground- The red LED labelled TRIP indicates a trip. A fault current is often used. To avoid solid red LED indicates a ground-fault trip. A sympathetic tripping, the trip level must be flashing LED indicates a trip initiated by a CT above the charging current of the protected fault. Two fast flashes indicate a diagnostic feeder. trip. A 0% selection provides protection at 1%. Self diagnostics Ground-fault trip time A diagnostic trip is indicated by two fast GFR has a definite-time trip characteristic. flashes of the TRIP LED. It can be caused by The TIME (s) selector switch is used to set a diagnostic problem detected by the the ground-fault trip delay time for watchdog timer or from an incorrect reading coordination with upstream and downstream from non-volatile memory. Press RESET or ground-fault devices. Coordination requires cycle supply voltage. the same trip level for all ground-fault devices in a system and the trip time to progressively • Trip inhibit increase upstream. The amount of equipment The yellow LED labelled INHB indicates that removed from the system will be a minimum if output relay operation was inhibited during a the first ground-fault device to operate is the high-current ground fault. When a ground- one immediately upstream from the fault. fault trip occurs during a high-current ground fault, both the TRIP and INHB LED's will be Reset ON. Inhibit indication is reset when the If the Reset Mode switch is in the LATCHING ground-fault trip is reset. Inhibit operation and position, a trip remains latched until the indication will not respond if the trip-inhibit RESET button is pressed or the remote-reset switch is in the OFF position. terminals are momentarily connected. In the non-fail-safe mode, cycling the supply voltage will also reset the GFR. SPECIFICATIONS If the Reset Mode switch is in the • IEEE Device Numbers - Ground fault AUTORESET position, a trip will reset when (50G/N, 51G/N) the fault is removed. The reset circuit • Dimensions responds only to a momentary closure so that o H 75 mm (3.0") a jammed or shorted button will not prevent a o W 55 mm (2.2") trip. The front-panel RESET button is o D 115 mm(4.5") inoperative when the remote-reset terminals • Trip Level Settings - 1-99% CT-Primary (6 and 7) are connected Rating Test • Trip Time Settings - 0.05-2.5 s The TEST button is used to test the ground- • Contact Operating Mode - Selectable fault circuit, the indication, and the output fail-safe or non-fail-safe relay. When the TEST button is pressed for • Output Contacts Isolated Form A and one second, a test signal is applied to the Form B ground-fault-detection circuit, the circuit will • Approvals CSA certified, UL Listed trip, the TRIP LED will light, and the output (E340889), CE (European Union), C- relay will operate. If high-current inhibit has Tick (Australian) been selected, the INHB LED will light. • Analog Output 0-5 V LEHE1236-00 2 EFTA00798844 Controls CAT' OUTLINE AND MOUNTING DETAILS CONFIGURATION SWITCHES 8.7 (0.34) r 55.0 (2.17) 37.5 (1.48) 5 AtIT0NESET NOTE 2 Rem woe ' Arne.° FILTER SEtECTI0N 4 Meaeicv RMCY P mE0UE CTVERIFCAlI0N CiF I 13 ON TRIP 'NNW Off I 12 ON RELAY OPERATING MOE FAL.WE LLJ1 xCNAMLEMI NOTE 5 • MOUNTING DETAIL 118.0 (NOTE 3) (4.65) TOP 55.0 (2.11) OROUNO.FAUlT INOWIOR iNria IP? %Cr rlOmANY 0 I • • • • • • • • FRONT SIDE NOTES: 1. DIMENSIONS IN MILLIMETRES (INCHES). 2. MOUNTING SCREWS: M4 OR 8-32. 3. OVERALL DIMENSION WHEN MOUNTED ON DINEN50022 35 mm x 7.5 mmTOP-HAT RAIL. 4. ADJUSTMENT KNOBS ARE REMOVABLE. 5. CONFIGURATION SWITCHES SHOWN IN DEFAULT POSITION. BOTTOM Materials and specifications are subject to change without notice. CAT. CATERPILLAR, their respective logos. 'Caterpillar Yellow." the Power Edge" trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. catcomfelectricpower LEHE1236-00 (02/17) er2o17 Caterpillar All rights reserved. EFTA00798845 ATTACHMENTS .11111 CAT® UL 10 AMP BATTERY CHARGER 60HzOnly This battery charger offers accurate, automatic charging of lead-acid and nickel cadmium batteries. The output voltage automatically adjusts to changing input, load, battery and ambient conditions. This prevents battery over-charging and consequent loss of battery electrolyte. Standard features include AC line compensation, precision voltage regulation, current limiting, automatic 2- rate charging, voltmeter and ammeter, temperature compensation and UL Listing. The user interface is easy to understand with digital metering, NFPA110 alarms and a battery fault alarm. Pictureseownmaynotrepresentacwai una. Specification Features Input Supply 110-120 V • Electronically current limited at 105% of 208-240 V rated output. AC and DC Fuse 2 input and 2 output Output • Alarm system Voltage 12V • Lightning and voltage transient protection Frequency 60Hz • Protection of connected equipment Operating temperature -20°C1 -4°F) to 60°C(140°F) against load dump protection Housing constructed of rustproof anodized aluminum. • Constant voltage, current limited, 4-rate automatic equalization • IP20 housing Standards • AC isolated from DC • C-UL listed to UL 1236 • Temperature compensation • On board temperature sensor with • NFPA 70, NFPA 110 remote port • CSA 22.2 No 107 certified • UL 1564 • CE DOC to EN 60335 • IBC Seismic Certification LEHE01434)2 Page 1/2 EFTA00798846 ATTACHMENTS W® Output Input Amps Volts Hz Volts 110 -120 10 60 208 -240 Width Depth Height Weight 165mm (6.5 in) 125 mm (4 9 r 300 mm .8 In) 2.1 kg (4.61b) Feature Code: PBC1ONU LED Indication In normal operation, the fourcircuit board LEDs indicate operating status: fault conditions, charge mode, temperature compensationandAC supply. LED Operation Status • Red on Fault condition (except AC supply & battery connection errors) flashing slow AC Supply not available (DC connected) flashing fast Battery connection error off No fault conditions • Yellow On In float mode flashing slow In autoboost mode flashing fast In AutoBoost extension mode / boost decay off Output off /output to nominal • Blue on Temperature compensation active flashing slow Temperature compensation auto disabled due to external fault flashing fast Temperature compensationat absolute limit Le. circ or >+5O'C off Temperature compensation disabled • Green on AC supply available, charge output on flashing slow ACsupply available, charge output off flashing fast Boost decay or battery missing lit red LED is also on) off ACsupply not available Information contained in this publication may be considered confidential. Discretion is recommended when distributing. Materi3ls and specifications are subject to change without notice. CAT. CATERPILLAR, their respective logos, 'Caterpillar Yellow," the -Amer Edge" trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. www.Cat.ElectricPower.com 02017 Caterpillar All Rights Reserved. LEHE0143-02 Page 2/2 EFTA00798847 World's Toughest Batteries Premium High Output — Maximum Vibration Resistance .. - ... caa car • Vibration Resistance...five times the Industry Standard --- ".... • .......„, • Exclusive "flat top" BCI group 4D & 8D batteries are Maintenance Free and have the industries highest cold cranking amps (CCA) -Maar 4 -- • Popular BCI group 31 Maintenance Free batteries with industry leading . -.' MEra cold cranking amps...up to 1000 (CCA), for electric power, machine or on-highway truck and bus applications. Deep cycle models available for CAT ar truck, marine or recreational usage Specifications for Cat Premium High Output Batteries — Available Worldwide Nominal Weieht BO Cold Restive Amp Hi Add Water BCI Owrall ninimmton, Satinet Onus Cranking Capacity Capacity Maimenaoce Leap& Milk Hair Wet Dry Acid toFIN Sin Part No. Amps' Millt(Of Volts a20 His. Construction Check Hems In Urn In60W la laiml Lb Ng) n(k0) et oiled 8D 1515720 1500 465 12 210 C ME 20.47 15201 10.8 12751 9.7612181 132 (60) — — 8D 101.000 1400 400 12 190 LAC+ 1000 20.7 152651 10.9642781 9.760181 132 (60) 86 (39) 18.0 117.01 ID 153-5710 1400 425 12 200 C ME 20.47 15201 8.58 12181 9.7612181 119 (54) - - ID 153-5700 1125 305 12 145 C ME 20.47 15201 8.5812181 9.7612181 101 (46) - - 4D 98-9730 1300 400 12 190 LAC.. 1000 20.7515271 8.5812181 9.7612181 119 (54) 81 (37) 14.8 114.01 4D 98-9720 1000 275 12 140 LAC.. 1000 20.750271 8.5812181 9.7612181 101 (46) 59 (27) 15.9 115.01 31 175-4390 1000 180 12 90 CS MFA 12.9 028.41 6.74117121 9.290361 60 tin - - 31 175-4370 825 190 12 100 CA** MFA 12.9 028.41 6.74117121 9.290361 60 (27) - - 31 175-4360 710 185 12 100 C/S"' MFA 12.9 028.41 6.741171/1 9.290361 60 (27) - - 31 250-0480 710 186 12 100 morn MF 12.9 028.41 6.74117111 9.290361 60 (27) - - 31 115-2422 1000 170 12 90 C SAE MFA 12.9 1328A1 6.74117121 9.461240.31 60 On - - 31 116.2421 950 170 12 90 C SAE + MFA 12.9 028.41 6.74117121 9.461210.31 60 (27) 44 (20) 6.6(6.3) 31 98-3404 950 165 12 100 C SAE ME 13 (33011 6.77 11721 9.461740.31 58 (26) - - 31 3T-5760 750 165 12 100 C SAE ME 13 (33011 6.77 11721 9.461740.31 55 (25) - - 24 153-5656 650 110 12 52 SC MF 10.981278.91 6.85 11711 9.0 123.11 39 (18) - - 65 230-6368 880 140 12 80 SC MF 11.9 130&41 7.5 (190.81 7.5 1191.41 45.5 121) - - 74 153-5660 650 110 12 52 SC' MF 10.98127891 7.0(17821 8.15120891 39 (18) - - 58 175-4280 500 70 12 35 SC MF 9.961253.11 7.2 08151 6.911761 31 (14) - - 2 153-5690 765 210 6 90 LAC+ 1000 10.2112601 6.8(173) 8.72 1n1.61 37 071 22 (101 4.8 (4.5) Construction Notes: LAC = Low Maintenance. Hybrid Construction Ir- Rugged Design - Built Tough - Reliable Starting C = Calcium Lead Alloy Grid Design MF = Maintenance Free • Positive and Negative plates are anchored to container bottom and locked at MFA = Maintenance Free with Accessible Vent Caps the top of cell clement for maximum vibration resistance. S = Stud Terminals • Heavy-duty forged terminal post bushings provide maximum strength and += Shipped Dry Only resistance to acid seepage. • = Side Terminals •• = Starting and Deep Cycle Battery • Hefty full-frame grids. no sharp edges. optimum acid/paste combination ••• = Deep Cycle and Starting Battery provides better charge acceptance after deep discharge. " = For 30 seconds at 0° F (-18° C) ' = Minimum of 25 amp output at 80° F (27° C) • Manifold vented cover with built-in Flame Arrestor...a safety feature that SAE = Uses SAE Posts directs corrosive gases away from the battery and hold-downs. SOT = Dual. Top mounted Terminals. Stud and SAE Post. • Thick. robust container resists lugged treatment typical of heavy-duty Marine Deep Cycle/Starting Battery commercial use. Embossed pan number & descriptors for easy SC = Silver (Ag) Calcium Alloy Grids for resistance to high serviceability. underhond temperatures 2 EFTA00798848 ATTACHMENTS CAI ULCERT UL 2200 LISTING LISTED INCLUDES THE FOLLOWING: ELECTRICAL OPTIONS The table below shows electrical options that meet ALTERNATOR UL requirements: Alternator insulation system is UL Recognized (UL 1446). PMG and AREP alternators are available. Automatic EBH Battery Heater voltage regulators are UL Recognized. EOS Lube Oil Sump Heater WCA1 Low Coolant Level Shutdown WIRE HARNESS AC, DC, and power harnesses are made with UL Listed WSS1 Low Coolant Temperature Alarm wire and UL Listed terminals. Al-Ill-I Anti-Condensation Heater WHH Coolant Heater CONTROL PANEL Control panels are comprised of UL Listed and UL GOVE5 Electronic Governor (Fully Adjustable) Recognized components. EMCP is UL Recognized. FSS1 Critical Low Fuel Level Shutdown FSS2 Low Fuel Level Alarm CIRCUIT BREAKER Output circuit breaker is 100% rated and UL Listed. FSS5 Critical High Fuel Alarm PBC5UL UL Listed Battery Charger TESTING PBC10NU NFPA Battery Charger, UL Listed All UL Listed sets are designed and rigorously tested in accordance with UL Standard for Safety, UL 2200. UL Listing is available on all diesel fuelled generator sets up to 175 kW at 60 Hz, 600 vac maximum. LABELING Labeling meets UL requirements. MECHANICAL OPTIONS Mechanical options do not require UL Listing and, therefore, are not affected. The exceptions to this are: FUEL TANKS If a fuel tank is ordered with the unit, it must be UL Listed. Two versions are available: 24 hour integral (FCUL2) and 24/48 hour sub-base (FSBT) ENCLOSURES Factory installed enclosures meet UL requirements. Weatherproof and sound attenuated versions are available. Materials and specifications are subject to change without notice. CAT, CATERPILLAR, their respective logos. 'Caterpillar Yellow," the 'Power Edge" trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not be used without permission. www.Cat-ElectricPower.com O2013 Caterpillar All Rights Reserved LEHE0410-00 (01/13) Printed in U.S.A. EFTA00798849 Warren CAT WARREN CAI 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SECTION V MECHANICAL DRAWINGS NUMBER TITLE PAGE 460-0870 A Installation - Composite 1 of 2 C7.1 ENCL SA L1 & L2 W/O FT 460-0870 B Installation - Composite 2 of 2 C7.1 ENCL SA L1 & L2 W/O FT EFTA00798850 I Mirea .1.460-0870 3658.5 (144.03) Ott ENGINE CONNECTIONS SIZE SHEET 0s£RALL LENGTH CCOLAIIT 13/16-16 THD 2 EXCESS FUEL RETURN 1/2-14 NPTr 2 1 ERK4UST 076.2 [43.00] 00 2 FUEL INLET 1/2-14 NPIF 2 1 OL DRAIN 3/4-1S 4140 2 110.0 [43.70] 4INDOM 1172.1 [46.15: OVERALL Worn ME NOTE BELOW) s?_10 sr 3;1 / CCOR SWING DouR Se NL 792.5 (31.20) DOM SWING 1655.0 (73.42) OVERALL HEIGHT ..--..-- 198.0 (7.80) 1 873.0 34.371 DOOR SWNS 1172.1 06.15] 0 CCOR SWING LIFTING ENE UFI1NG ErE 050.0 (01.961 2 PLACES EACH SCE ELECTRICAL STUB-UP AREAS TOP vEw REAR •AEN ELECTRICAL STUB-UP AREAS 811.0 (31.93) OuSTOvER TADuNTRIC HOLES .4-1500 (5 RI] 17.5 (0.68) X 32.0 (1.26) — -- 50.0 (5.90 6 SLOTS EACH SIX 201.0 (7.91) '58.0 (6.22) 71 0 (2.60) 358.0 04.09: 14 27.0 ('.06) 00TH SIDES 34.0 (1.34) 1 80114 SIDES 100.0 (3.94)_ L1000. TYPE PRONG AR ENCLOSURE BOTH SCES LS-2090 CHO 04 LS-2091 CHG 04 L5-1037 040 02 15-2092 CHG 04 LS-1041 Ore 03 LS-2093 CHO 04 920.0 (36.22)- LS 1047 CHG 04 788.0 (31.0 )- 15-2604 CHO 04 LS-2605 CHG 04 LS-105I CHG 03 606.0 (2 .86) 131 (5.19) LS-2606 CHO 04 15-2482 CNC 00 160.0 (6 91 HO (366) Y 15-2607 CHG 04 C7.1 150.0 (5 91 - sirs 50.0 (I.97) LS-2095 CHG 03 15-2095 CHG 03 15-1036 CHG 03 812.0 (3 .97) NOTE. PAO<ACE uFTED IN LS-2608 CHG 03 LS-1040 CHO 03 812.0 (31 97) WINDOW IS NOT 4 PLACES 15-2509 CHG 03 INCLUDED 01/ LS 1046 CHO 04 LS-1036. 15-1037. PACKAGE S140.411 'MTH 15-2610 CHG 03 CNINIIAM LS-2511 04C 04 L5-1050 CHG 03 FOOTPRINT 1.5-1046. 1.5-1047. LICK DETAIL ON (ONENSIONED OUTLINE VIEW FRO/ ASORE) LS-2481. LS-2482 SHEET 2 LS-2512 CHG 04 15-2481 CHG 00 Ls-2513 CHG 04 460-0870 EFTA00798851 460-Cd.O VENTS 3598.4 (141.67) RAtaTOR ACCESS 3250 4 ( 1 27 97) ExH4UST 3051 4 (120.13) I e 945.5 (37.22) 2891 9 ( 1 1386) 786.0 (30.94) 3351 0 (• 31 93) 427.5 (16.83) - 394.5 (15.63)- 319.9 (I .59)- 253.5 (9.98)- 2 0.5 (8.68) - TOP VIEW 50.5 ( .69)- EmERGEF7C7 2579 7 (10i.56) STCP BVTTCN 1742.2 (68.59) VENT 143 7 (69 76) (ON BOTH SIDES) RADIATOR ACCESS 398.2 ( 15.65) - I 6. (5.77) Ex 'ST 0762 (.3.00) OD 816.0 (32.11) RADIATOR ACCESS 1406.7 (55.38) CIRCUIT rpREARERS 1679.9 (68.14) t 57.0 (2.24) COOLANT MAN 13/16-16 IND 108.9 (4.291 69).4 (27.22) 3250 (12.80) OIL DRAIN 18805 (74 03) 636.4 (25.0 5350 (21 06) 3/4-16 DID (640.5 [76.40 580.4 (22.851 634 5 (24 98) NEC INLET 2646.5 (104.191 525.4 (20.68) 745 5 (29 35) 1/2 - la NPIF 2746.5 (l08131 EXCESS FUEL RE1uRN 1/2 - la NPIF FEFT SOE NEW REAR NEW' nwa BR 46o-os70 EFTA00798852 Warren CAT WARREN CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SECTION VI ELECTRICAL DRAWINGS NUMBER TITLE PAGE 491-9573 A Diagram — Wiring 1 of 4 Three Phase EMCP 4.2 491-9573 B Diagram — Wiring 2 of 4 Single Phase EMCP 4.2 491-9573 C Diagram — Wiring 3 of 4 Symbols Abbreviations 491-9573 D Diagram — Wiring 4 of 4 Voltage Regulator 380-5925 A Diagram - Wiring 1 of 4 Options Schematic 380-5925 B Diagram - Wiring 2 of 4 Options Schematic 380-5925 C Diagram - Wiring 3 of 4 Options Schematic 380-5925 D Diagram - Wiring 4 of 4 Options Schematic EFTA00798853 CIO 41, O tuttiewit tarn I'M tea Ot ne If ita 44 I In ell II It * IM 5 • NSW Un 0 .Gs LW 033943 N • 4 •••••Cen• -•4t rre•0 Ott 0 @e (1(1) v w Ten mvx, tA" 481 tic kn 4tliP '. Mk hji 64;1 sr: itt a. tg t %ea rn rn ea tire in) is . v s Is Z31.1 a, nor r* I-71 —% tai at sorge senatt 1, watt 3. • 00 1-131-11-1 4512—airrirv n M• CI C•til• V ••• I the gegage C• 01000 re. eng atte II I CP LOW I lett I An Hale CO - I Op rani tag en In L.1 g w it 0:4 if Cr Me 4if tj Li rsia. a/ eta 3V e-LL vrvi %yrwr von "C "77 cfp• °stoop co cs, maim® CP OX8 COr1—0 T I .4.. I CED • I MUM il 001.4.1 er. 00 It WI • Orin 0 4 . 04 0 0i ASETAM 491-9i7 EFTA00798854 • METRIC( 4'11-957 3 IP CC CR 14. 100000 2•701 0.4. V. • • 7, o ar )2 V s do' de 669 OD (ORS ca tor! Ad d=—• - 7 TI i • Cam dill r t Cal 712 Cs 42 ism LC) NSAAr I'M) 1. 0 0 t 6 21411#4.40.•I GOO 0 •sZ -11 tel 4,14,14.1 can 7?) cpr 132f rl t 141 If. Le 7. GO • "Pr ". r7P4 ieft st r r2r0 — Y P. t I y l eon vv V •• IMF zwu1 Y' metIla C r 1 r 12 V C• .044 0 0 1.1,1,;11 ✓ OCILiall t07.0:0 •'mm 1 I .1 a. at) 17..10.4 I 03/1/Liaar Cat Saa• •I TA a we. I tar a fiD 12.4+1_W 4 co iiL-vi_ p czo Cl> CD mm m® ®®ax 0 1:3 ?Cwt. f'74.41:41- CD CD I /sai l CD CID ala • ittli $1 Dal I metion.-wiw 49I-9573 Yri rir EFTA00798855 METRIC( 491' 9573 SINIOLS AMR( yitTIO.4 kito•TX • PRY*. set Moe* ▪ action.. AIM( #4...401 CCII,CYO 71.w• COOCCRP C 41.1•WIXO.0XY Nati X CNXI CimatiC X IIXC' 0-0' Gy WO CH, Wit C4c( CORI ilbea. SIX • Xi. 70.” OCYCI lap CCrii. MOO ICIAI • we 10.1, 2} tOolVt• CY COCY,P 44ctos. RW CCYCI 'at - rti SYSk AtaI say CRY O f, own« aa.f 'KW caeca , C7 K. at (tV was Ana X tildotiCcrect (r) f4,1 OIVp 10 MK Do. RV. :fen XUXII way SIC .1.00, 41. 4 r COKYCP %%6,M CIP•Xst ant. CYO( SocYCYC. CO. Nt J 11 .1141M1 OY YtanTC) Ylcve RAY, MA!, 264 El- 4- 4 - 4i • WI /13%1 oil V IZI cr.VP./0•CCIta91. Col •CO.St "-'I ‘C. 'OPS Oa* 4.4, _ _ _ Soya, tmotre moan* Warr o CHM v7 watt tn.' Wt .7€ V la. nowt! awns MYR MR In cox 4loscrOMY0 WY. UI) •TV reg...X.14 *€-3 , r 17.14. rie Wit 9C XI , I EFTA00798856 • R • . . • i . 1 IMILTFIICX 491-9573 DID IvR COVECTION DINCP.M1 SELF INCITATION (SMALL IIIII MT, (C-.0 OM CU* AO MI _ • ' ENIO ILL? CONNECTIDinIICAUF t 0 • PERNRCtiT MAGNET MO CICITATREII rn. • ONO Rots • Pl* • SIM OM OM *lib IWO oINis PM a 0 st - - • n e IS • ' Oaf a Mel CHID I Pat D c• .7 Po T¢ Y,0116 0410 IVO CEINIECTION °loam r FRIIILIFat EXCITATION alitP). 4-14RE ROI Y NYS . s 40IP alt , em <IOW .1tb <004 • a • a I • . ' • It Pa I C/In .1 _ t m/1.4 et, LIN-NWO • TIM tin( . roe mina a v.. atm. IOW/CM OE I'M I7.72.“ ..,. all •-•••--- -- - 1St ec3:4"-tr I74.. !:‘14- =IMAM 111WO Ill XIII .- 49I - 9i 73 kti-itk I I I 5 1 I I I I e I EFTA00798857 80-5925 Inside Breoker Bo* 120 Voc, 60Hz 0.0..Cd. 3 J r r r reu 11. ,$) 11~ 1 m er nnectcH 1 Voc. co60Hz Er CV 112O • 1251lk, L J L n•:« - WIa. 0.10• nwitit U1 1..,C21.1V/ (VS I Crarith a uMnno. 43ffue I ~I • wir....ar1k la CIluau u. - Bump Ult. 2 AO war. C.IU 3 1.110,II Anil LI ra. Itl WIC. • Su. ,..rti• 0" 0 : 22,. ~. , COS: POCiot in Glan WI.. cuhu..k.augili ne "0 11 n2 I» 00 23 0.0. 0~4 Pra Pap aI UK. NLMOto 21, :Meg ,. Øp «UNIT.. Onw-,.. I åbeir WU. UU.I., 10,1runt alp 2, 41 2.1. • 111 - 14110. a' 1 61 3 1.111.• 14.1. ., 'a...a Ifi. „.. 2rtok NC efu alt. 2, (AMU C...X. neCULUZ L C.10. GULP - J4012. Lk u? 1,12 Ult alp'—. 21 pwrm. CrUkUtki OCSOU, 01 P120101 f01 0.14U. 7 0 a -011, 113 - 101•P CMI 0.101 C.00 V. - I ION 0' ./1 .1 V10.1,umu• 21 C<SCOUT,T. al 19s 9»85 C•3 Ulf. 1.10 LUCOM • KlIMULC - mw rib C.101 UOUNG nip I 21 ]CMMMa ("Whir. ..0411UM. slA111.141111.1.“ etu• Um. o. MI «II 0.411 PAO fe0kUUC .411 A *CUR AU =HO K14 CM COMILIJA OL tutuUu MUM.. laUk . MD-5929 EFTA00798858 S1, 4=‘ , 9 4: lax. ) <COWIN 380-5925 140 1PL Cvai otaati W WWI nualt Ca4.04(Afai ale4X0 rt P•AWICS Z=t 033— 410 MLR 0-09 (ON 411 • W.403) PfC0.44:0 Cal.405 CO arc" MC 1 vat-I (C) CNCI • ROAM c t i_l_rtail le I c ii al).40 foul 01.4 Wan Ocsa {SW MEW IC.4.1 !AI MI 0" 0 , V I PAWS 101111All fa 14),Z3 M. >Ca Aggig lIMIC C404441.4 CCW4:04.4. AUX. 380-5925 3 EFTA00798859 380-5925 ..--- rin V -..., ri 4,-Ltr--6 4 \ r , .1 f al td- al i TO Out <weer or moot rotiO. Ctin—h r "hrE r -.-.-...-.-...-.-.-.-...-.-.--.-.-- en- 5...• Ir . ..;...67--4 II j ...LII--.0 rr -r 4 4 I lir i CI Jr r tor 55 , C.505 ..0.0) .0 0 n "‘" tort total.? rtOrcotz • irrO•rli Pi' Qa orir Verne no worn cows or, ...LAI( Ont. an 5 row 00.0)1 (Mut* • ro )5 Mr. Cflror tam" vIC 1515...S.0 cow .5•540 .0 orn rflAtioro wr n INS a COACPCSOS r0 VII o> rani: wutczalsimw_ conimana f "01:1 SIX LOCI i 0•505•5.... •Croftrisr. 38D- 92S It EFTA00798860 380-5925 SYMBO-S ABEIREVIATIOIS Ya .WD oproncie raw 2we ITRow ov C4R0410. Op Win c; HOMO Parktrai 0.416,0 ...Ma , teeter*. Itteem CO CORWE IneW Rpr MVP PION inn COSMO. WORM COPP* iiranwP PIP 90.4r PPP rtiora COAror Raw onp own 0.410Pil 0102r riffwari raoawl./444,1 I caarProu ItAvnu I war 2.0)02ratrort Ono. artorip 2 W2 Clon:24 *PROM. vro CO)R.Orr CCOCCRO T( ) - AC OPP OPti 10011 4/ Mil Mon Pirkaurt -O .t 20•0 uo 2.0:42i 0 - Orop:a W. repo/IP 0.0P MU0C 0 POPOPI au .rap 4 — C011/411/1 /Or MPS KC owl r CA rlit,O. COOP•im 4pOit .590-S9fl renntt 1 EFTA00798861 Warren CAT WARREN CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SECTION VII START UP & COMMISSIONING CHECK LIST Man 'maw • • iL • \r7•c $ $ EFTA00798862 CATERPILLAR RETAIL (Diesel & Gaseous Fueled). C18 and Below GENSET START-UP & COMMISSIONING CHECKLIST CAUTION! Only qualified Caterpillar personnel who have been properly trained to support this product should proceed with the startup process. Note 1: Service Engineer must communicate with customer to understand site requirements for Personal Protective Equipment (PPE), Lockout and other safety procedures. No Start-up & Commissioning Checklist 1. Safety and Serviceability 1 Genset is free of damage. Note: Freight damage is the Yes No N.A 16 Emergency stop functions correctly Yes No NIA responsbilily of the Shpper 2 Hot pipes are wrapped Yes No WA 17 Sight glasses are visible Yes No N/A 3 All hoses, piping & wiring are secure Yes No NA 18 Gauges are functional (oil. fuel, air, other...) Yes No NIA 4 Spillage containment acceptable Yes No NA 19 Proper grounding (refer to RENS4634) Yes No NIA 5 Personal Protection Equip. (PPE) available & used Yes No NA 20 Air intake free of airborne debris Yes No NIA 6 Floors are dean no hazards Yes No WA 21 Access routes unobstructed Yes No NA 7 Floor openings are covered Yes No WA 22 Overhead obstructions are clearly marked Yes No NA 8 Genset is level with all holding bolts secure Yes No N/A 23 Overhead clearance is acceptable Yes No NA 9 Warning decals & plates are installed Yes No N/A 24 Canopy door access opening unrestricted fc• Yes No NA 90deg. No operator access restrictions. 10 All guards and heal shields are in place Yes No NA 25 Adequate access to fluid fill areas to prevent spills Yes No NA 11 All known safety shutdowns & warrings operational Yes No NA 26 Air / oil / fuel filters are accessible Yes No NIA 12 Fire extinguisher present & charged Yes No N/A 27 Level indicators are accessible Yes No NIA 13 Fire suppression unlocked & operational Yes No NA 28 Key components are labeled Yes No NIA 14 Pipe work & services (electrical & fuel) are color coded / Yes No N/A 29 Engine room noise level policy satisfied Yes No NIA labeled 15 Remote start/stop checked & operational Yes No NA 30 Unauthorized Site Access Yes No NIA 2. Maintenance and Coverage 1 Reviewed start-up procedure & safety information Yes No N/A 4 Any Special Site Requirements & Testing Yes No NIA 2 Reviewed OMM. Parts Manual. Warranty. SOS & Service Yes No WA 5 Addtional parts purchased or ordered Yes No NA Requirements with Customer 3 Verify that the appropriate customer personnel beer Yes No WA trained on engine operation and maintenance 3. Lube System I 1 Oil sample taken (SOS) Yes No WA 3 Check for leaks Yes No NA 2 Oil level is correct Yes No WA 4 Engine Oil Type and Viscosity Correct Yes No N.A 4. Alarm / Shutdown Verification 1 Low water level Yes No NIA 9 Over speed Yes No Nip 2 High water temperature Yes No N/A 10 Low DC Voltage Yes No NA 3 Low oil pressure Yes No N/A 11 Shutdown device Yes No NIA 4 Low oil level Yes No NA 12 High air inlet manifold temperature Yes No NIA 5 Low Fuel Level (Diesel) Yes No NA 13 Generator Over Frequency Yes No NIA 6 Low Fuel Pessure (Gaseous) Yes No NA 14 Generator Under Frequency Yes No NIA 7 E-Stop Yes No N/A 15 Generator Over Voltage Yes No NIA 8 High fuel level (Diesel) Yes No WA Page 1 Start Up Action Items EFTA00798863 FUELED UNIT I lYes/ No 1 Confirm Fuel Tank Base is level Yes No NA 4 Check fuel lines 8 connectors for leaks (fuel or air) Yes No NIA 2 Confirm proper Fuel Level in Tank Yes No NA 5 Confirm RLpture Basin Tank is empty Yes No NIA 3 Fuel filter primed Yes No N.A 6 Day Tank Provided Yes No NIA GASEOUS FUELED UNIT Yes/No 1 Gaseous Fuel Type 3 Primary Fuel Pressure Regulator N.G.. LPG-V 2 Utility or Tank Fuel Supply Pressure I Ipsi Manufacturer Model Connector Size (in.) Spring Rate (inH20) Static Output Regulator to be Pressure (inH20) Spaced 10ft from base rail connection. 4 Stainless Steel Flex Hose Installed Perpendicular to the Yes / No 9 LPG Fuel Tank Information. II applicable answer the If Applicable base rail connector. Flex Hose Must Be Installed. items listed below. 5 Confirm Low Pressure Fuel Supply is not shared. Must Yes / No Vertical be a dedicated source to the genet. LPG Tank Orientation Horizontal 6 Confirm Sediment Trap is present and located on the Yes; No LPG Tank Capacity Gallons High Pressure side (Inlet) of the Primary Regulator 7 Primary Fuel Pressure Regulator - Diaphragm Case Yes: No LPG Tank Location Above Ground Orientation. Vertical Not Rat. Below 8 Confirm Shut-Off valve is present and located on the Yes No 10. Confirm Fuel Type Selection Configuration Yes !No High Pressure side of the Primary Regulator Wiring matches Fuel Source. Reference Caterpillar Media 1.40076230. Available on SISWeb For Natural Gas Fuel Type Configuration - No Yes No Jumper Installed. For Liquid Propane Gas (LPG) - Instal jumper Yes !No across "-" and 'LP" terminals. 6. Engine - Governor Settings 1 As-Shipped. Electronic copy of the ECM Yes No 2 Commissioned: Electronic copy of the ECM Yes: No replacement file and configuration file downloaded replacement file and configuration file and saved. downloaded and saved. 7. Afterireatmeni 1. Followong iritial start-up procedure from Appendix B in the 8. DEF tank venting routed to meet local and OSHA Yes No NIA Yes No NIA A8I Guide guidelines for ammonia fumes 2. Communicate that top of CEM is not suitable for a work 9. Maximum 10kPa difference from CEM to atomospheric Yes No NA Yes No NA platform pressure 3. Urea quality meets ISO22241-1 Yes No NA 10. ExhaustiCEM connected properly Yes No NA 4. Urea Ines temperature between -5 deg C and 50 degC Yes No NA 11. Exhaust weight transfer to CEM meets A&I Yes No NIA 5. DEF tank sample port installed Yes No N/A Yes No NIA 6. DEF tank temperature less than 40deg. C Yes No NA Yes No NA Yes No NIA 7. Ratio of 1 fuel tank refill to 1 DEF lank refill for systems with Yes No NIA a constantly v side DEF level indicator Page 2 Start Up Action Items EFTA00798864 8. Intake System Exhaust System 1 Pre-lute turbo charger Yes No NIA 4 Flexible exhaust fitting to isolate vibrations and Yes No NiA allow for thermal expansion 2 Exhaust directed away from building / personnel Yes No NIA 5 Check intake and exhaust systems for leaks Yes No N/A 3 Emissions control unit installed & operational (Diesel ' Yes No NIA 6 Record intake manifold air temperature: Yes No N/A 9. Jacket Water & Space Heater 1 Jacket water heater (JWH) Ptxge Air in system required Yes No NIA 4 Adjust JWH thermostat and record selling 2 Verify JWH valve position is open during usage Yes No NIA 5 Record engine block temperature 3 If installed. operate alternator space heater(s) 48 hours Yes No NA before start-up 10. Starter & Battery 1 Confirm battery is fuly charged Yes No NIA 6 Engine Alternator Charger Installed Yes No NA 2 Proper electrolyte level Yes No NA 7 Engine Alternator Charger Configured Properly Yes No N/A 3 Confirm battery provides proper system voltage Yes No NIA 4 Battery Charger Installed Yes No NIA 5 Battery Charger Configured Properly Yes No NA 11. Cooling System (Jacket Water and SCAC Systems) 1 Check for leaks Yes No N.A 7 Hot air recirculation prevented Yes No N/A 2 Check coolant level Yes No NA 8 Confirm Jacket Water Heater Power suppy is Yes No N/A correct. 3 Confirm Antifreeze Mixture with a Hydrometer Yes No NA 9 Pressure lest cooing system - record test pressure Yes No NIA (psi) 4 Isolation valves & drain valves installed Yes No N/A 5 Expansion tank highest level Yes No NIA 6 Discharge air unobstructed Yes No NA I 12. Mechanical 1 Package properly mounted 2 Package supports & vibration isolators installed • Yes No N/A Yes No N/A ■ Yes No NIA 13. Generator Set System - Electrical 1 Over voltage protection shutdown set Yes No NA 5 Adjust output voltage. within specification. Yes No N/A 2 Over current protection shutdown set Yes No NA 6 Confirm all protective covers are in position Yes No N/A 3 Confirmed correct output voltage wiring configuration Yes No NIA 7 Adjust output frequency for application (+/- 0.1hz of Yes No NIA Nominal Rating) 4 Confirm alternator conductors are secured properly on Yes No NIA 8 Und is properly grounded (REHS4632) Yes No N/A the link board and are routed to prevent chaffing 9 Confirm output Phase Rotation is correct Yes No NIA Page 3 Start Up Action Items EFTA00798865 14. Generator Set System - Control Panel 1 Confirm wire loom(s) are properly secured and routed Yes No NIA 9 Confirm Generator System control parameters are Yes No NA properly set 2 Confirm all wire terminations for secured. Pull Test as Yes No NIA 10 Confirm Control Panel is configured with the most Yes No N/A required. current Flashlile. Update as reqUred. 3 Confirm B+ Wiring is correct. (i.e. Polarity. secured) for Yes No NIA 11 Confirm that meters are wired properly and Yes No NIA the Control Panel and all ancillary devices. conductor terminations are secured. 4 Energize set & system controls. Confirm devices Yes No NIA 12 Confirm that meters function properly Yes No NA energize properly. 5 Verify operation of annunciator device Yes No NIA 13 Confirm that the all Emergency E-Stops (local & Yes No NIA remote) are wired properly and function correctly 6 Confirm operation of Auto, Manual and Stop functions. Yes No NIA 14 Confirm all interconnect wiring is correct and Yes No NA properly secured 7 Check generator local controls Yes No NIA 15 Commissioned: Electronic copy of the ECM Yes !No replacement configuration file downloaded and saved. 8 Check generator remote controls Yes No NA 16 Generate and Save a PSRP Yes No NA 15. Generator Set System - Mechanical 1 Check for loose or missing hardware Yes No N/A 16. Generator Set System - Circuit Breakers 1 Test any alarms shunt trp 2 Set circuit breaker trp unit for site conditions Yes No N/A Yes No N/A ■Yes No NIA 17. Generator Set System - Integrated Voltage Regulator 1 Confirm Integrated Voltage Regulator (IVR) Type EM10. EM15 4 Conlin IVR Fuses are installed and secure. Yes No NA 2 Confirm IVR Interlace Harness is correctly installed Yes No NiA 5 Confirm IVR Parameters have been Set. Use ET to Yes No NIA view parameters. 3 Confirm IVR Over-Excitation Protection LED is GREEN. Yes No NA For Technical reference use LEBE0006 A&I LED is Green for Normal Concitions. Manual. Section -Integrated Voltage Regulator 18. Automatic Transfer Switch 1 Verily voltageamperage Yes No NA 4 Confirm proper phase rotation Yes No WA 2 Confirm No Damage is present (Mechanical. Structural. Yes No NA 5 Set Exercise Timer Yes No WA Electrical) 3 Confirm all conductors are terminated property and Yes No NA Exercise Timer Frequency Setting secured. Start Up Details: Page 4 Start Up Action Items EFTA00798866 Page 5 Start Up Action Items EFTA00798867 Page 6 Start Up Action Items EFTA00798868 Page 7 Start Up Action Items EFTA00798869 Page 8 Start Up Action Items EFTA00798870 Warren CAT WARREN CAT 15 North Meridian Avenue Oklahoma City, Oklahoma 73127 SECTION VIII WARRANTY • • 0 • • I I Photographs included in this document are for page break purpose only and do not necessarily represent the equipment supplied. EFTA00798871 re Effective Mth sales to the first user on or after August 7 2,7, 7 .1 CATERPILLAR LIMITED WARRANTY Industrial, Petroleum, Locomotive, and Agriculture Engine Products and Electric Power Generation Products Worldwide Caterpillar Inc. or any of its subsidiaries ("Caterpillar") For electric power generation products other than manufacturers packaged and sold by Caterpillar): warrants new and remanufactured engines and electric CG132. CG170 and CG260 series in prime or Provide travel labor. up to four hours round trip. if in the power generation products sold by it (including any products continuous applications the warranty period is opinion of Caterpillar, the product cannot reasonably of other manufacturers packaged and sold by Caterpillar), to 12 months. For standby applications the warranty period be transported to a place of business of a Cat dealer be free from defects in material and workmanship. is 24 months/1000 hours. For emergency standby or other source approved by Caterpillar (travel labor applications the warranty period is 24 months/400 hours. This warranty does not apply engines sold for use in in excess of four hours round trip. and any meals. All terms begin after date of delivery to the first user. on-highway vehicle or marine applications: engines in mileage, lodging. etc. is the user's responsibility). machines manufactured by or for Caterpillar; C175. 3500 For all other applications the warranty period is For all other products: and 3600 series engines used in locomotive applications: 12 months after date of delivery to the first user. 3000 Family engines. CO.5 through C4.4 and ACERT'" Provide reasonable travel expenses for authorized Caterpillar Responsibilities (C6.6. C7. C7.1. C9. C9.3. C11. C13. C15. C18. C27. and mechanics, including meals, mileage, and lodging, C32) engines used in industrial, mobile agriculture and If a defect in material or workmanship is found during the when Caterpillar chooses to make the repair on-site. locomotive applications: or Cari batteries. These products warranty period. Caterpillar will. during normal working User Responsibilities are covered by other Caterpillar warranties. hours and at a place of business of a Cat dealer or other source approved by Caterpillar: The user is responsible for: This warranty is subject to the following: Provide (at Caterpillar's choice) new. Remanufactured. • Providing proof of the delivery date to the first user. Warranty Period or Caterpillar approved repaired parts or assembled • Labor costs, except as stated under "Caterpillar • For industrial engines. engines in a petroleum components needed to correct the defect. Responsibilities," including costs beyond those applications or Petroleum Power Systems (excluding required to disconnect the product from and reconnect Note: New, remanufactured. or Caterpillar approved petroleum fire pump application), or engines in a the product to its attached equipment. mounting, and repaired parts or assembled components provided Locomotive application, or Uninterruptible Power support systems. under the terms of this warranty are warranted for Supply (UPS) systems. the warranty period is the remainder of the warranty period applicable • Travel or transporting costs, except as stated under 12 months after date of delivery to the first user. to the product in which installed as if such parts "Caterpillar Responsibilities.' • For engines used in petroleum fire pump and mobile were original components of that product. Items agriculture applications the warranty period is replaced under this warranty become the property • Premium or overtime labor costs. 24 months after date of delivery to the first user. of Caterpillar. • Parts shipping charges in excess of those that are • For controls only (EPIC), configurable and custom Replace lubricating oil, filters. coolant, and other usual and customary. switchgear products. and automatic transfer switch service items made unusable by the defect. • Local taxes, if applicable. products, the warranty period is 24 months after date Provide reasonable and customary labor needed to of delivery to the first user. • Costs to investigate complaints, unless the problem correct the defect, including labor to disconnect the is caused by a defect in Caterpillar material or • For new CG132. CG170 and CG260 series product from and reconnect the product to its attached workmanship. power generation products the warranty period is equipment, mounting, and support systems, if required. 24 months/16.000 hours, whichever comes first, after • Giving timely notice of a warrantable failure and For new 3114, 3116, and 3126 engines and electric power promptly making the product available for repair. date of delivery to first user. generation products (including any new products of other (Continued on reverse side.. ) SELF5611 EFTA00798872 • Performance of the required maintenance (including • Failures resulting from attachments, accessory items. • Damage to pads, fixtures, housings, attachments, and use of proper fuel, oil, lubricants, and coolant) and items and parts not sold or approved by Caterpillar. accessory items that are not part of the engine. Cat replaced due to normal wear and tear. • Selective Catalytic Reduction System or electric power Failures resulting from abuse, neglect, and/or improper • repair. generation product (including any products of other Allowing Caterpillar access to all electronically stored manufacturers packaged and sold by Caterpillar). data. • Failures resulting from user's delay in making the • Repair of components sold by Caterpillar that is Limitations product available after being notified of a potential warranted directly to the user by their respective Caterpillar is not responsible for. product problem. manufacturer. Depending on type of application, certain • Failures resulting from unauthorized repairs or exclusions may apply. Consult your Cat dealer for more • Failures resulting from any use or installation that adjustments, and unauthorized fuel setting changes. information. Caterpillar judges improper. This warranty covers every major component of the products. Claims under this warranty should be For products operating in Australia, Fiji, Nauru, New Caledonia, New Zealand, Papua New submitted to a place of business of a Cat dealer or other source approved by Caterpillar. For further Guinea. the Solomon Islands and Tahiti, the following is applicable: information concerning either the location to submit claims or Caterpillar as the issuer of this warranty, THIS WARRANTY IS IN ADDITION TO WARRANTIES AND CONDITIONS IMPLIED write Caterpillar Inc., 100 N. E. Adams St.. Peoria, IL USA 61629. BY STATUTE AND OTHER STATUTORY RIGHTS AND OBLIGATIONS THAT BY ANY Caterpillar's obligations under this Limited Wairanlyare subject to. and shall not apply in contravention APPLICABLE LAW CANNOT BE EXCLUDED. RESTRICTED OR MODIFIED ("MANDATORY of, the laws, rules, regulations. directives. ordinances. orders, or statutes of the United States. or of RIGHTS"). ALL OTHER WARRANTIES OR CONDITIONS. EXPRESS OR IMPLIED (BY any other applicable jurisdiction, without recourse or liability with respect to Caterpillar. STATUTE OR OTHERWISE), ARE EXCLUDED. For products operating outside of Australia. Fp, Nauru, New Caledonia. New Zealand, Papua New NEITHER THIS WARRANTY NOR ANY OTHER CONDITION OR WARRANTY BY Guinea. the Solomon islands and Tahiti, the following Is applicable: CATERPILLAR. EXPRESS OR IMPLIED (SUBJECT ONLY TO THE MANDATORY RIGHTS). IS APPLICABLE TO ANY ITEM CATERPILLAR SELLS THAT IS WARRANTED DIRECTLY NEITHER THE FOREGOING EXPRESS WARRANTY NOR ANY OTHER WARRANTY BY TO THE USER BY ITS MANUFACTURER. CATERPILLAR, EXPRESS OR IMPLIED, IS APPLICABLE TO ANY ITEM CATERPILLAR SELLS THAT IS WARRANTED DIRECTLY TO THE USER BY ITS MANUFACTURER. TO THE EXTENT PERMITTED UNDER THE MANDATORY RIGHTS, IF CATERPILLAR IS THE SUPPLIER TO THE USER, CATERPILLAR'S LIABILITY SHALL BE LIMITED AT ITS THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES. EXPRESS OPTION TO (a) IN THE CASE OF SERVICES, THE SUPPLY OF THE SERVICES AGAIN OR IMPLIED, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A OR THE PAYMENT OF THE COST OF HAVING THE SERVICES SUPPLIED AGAIN, AND PARTICULAR PURPOSE, EXCEPT CATERPILLAR EMISSION-RELATED COMPONENTS (b) IN THE CASE OF GOODS, THE REPAIR OR REPLACEMENT OF THE GOODS, THE WARRANTIES FOR NEW ENGINES. WHERE APPLICABLE. REMEDIES UNDER THIS SUPPLY OF EQUIVALENT GOODS, THE PAYMENT OF THE COST OF SUCH REPAIR OR WARRANTY ARE LIMITED TO THE PROVISION OF MATERIAL AND SERVICES, AS SPECIFIED REPLACEMENT OR THE ACQUISITION OF EQUIVALENT GOODS. HEREIN. CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE CATERPILLAR IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. ON ITS PART OR ON THE PART OF ANY OF ITS EMPLOYEES. AGENTS OR CATERPILLAR EXCLUDES ALL LIABILITY FOR OR ARISING FROM ANY NEGLIGENCE ON REPRESENTATIVES IN RESPECT OF THE MANUFACTURE OR SUPPLY OF GOODS OR ITS PART OR ON THE PART OF ANY OF ITS EMPLOYEES, AGENTS OR REPRESENTATIVES THE PROVISION OF SERVICES RELATING TO THE GOODS. IN RESPECT OF THE MANUFACTURE OR SUPPLY OF GOODS OR THE PROVISION OF CATERPILLAR IS NOT LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES SERVICES RELATING TO THE GOODS. UNLESS IMPOSED UNDER MANDATORY RIGHTS. IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION ON CONTRACTS FOR THE IF OTHERWISE APPLICABLE, THE VIENNA CONVENTION ON CONTRACTS FOR THE INTERNATIONAL SALE OF GOODS IS EXCLUDED IN ITS ENTIRETY. INTERNATIONAL SALE OF GOODS IS EXCLUDED IN ITS ENTIRETY. For personal or family use engines or electric power generation products, operating in the USA. its (02014 Caterpillar All Rights Reserved. territories and possessions, some states do not allow limitations on how long an implied warranty CAT, CATERPILLAR, their respective logos. 'Caterpillar Yellow," the "Power Edge" trade dress may last nor allow the exclusion or limitation of incidental or consequential damages. Therefore, the as well as corporate and product identity used herein, are trademarks of Caterpillar and may previously expressed exclusion may not apply to you. This warranty gives you specific legal rights not be used without permission. and you may also have other rights. wnich vary by Jufisdiction. To find the location of the nearest Cat dealer or other authorized repair facility. cal (800) 447-4986. If you have questions ooncerning this warranty or Its applications. call or write: In USA and Canada: Caterpillar Inc., Engine Division, P. 0. Box 610, Mossville. IL 61552-0610, Mention: Customer Service Manager. Telephone (800) 447-4986. Outside the USA and Canada: Contact your Cat dealer. SELF5611 EFTA00798873